Student Development Engineer
Gillingham, Kent
Outline Delphi Technologies is a leading automotive engineering company which provides combustion systems, electrification products and software controls. I was part of the core engineering team working as a development engineer on diesel fuel pumps. Key responsibilities • Developed seal-leakage test to characterise seal performance at varying conditions. Bespoke test components were designed for manufacture using SolidWorks, considering tolerances and surface finishes. A fully… Show more Outline Delphi Technologies is a leading automotive engineering company which provides combustion systems, electrification products and software controls. I was part of the core engineering team working as a development engineer on diesel fuel pumps. Key responsibilities • Developed seal-leakage test to characterise seal performance at varying conditions. Bespoke test components were designed for manufacture using SolidWorks, considering tolerances and surface finishes. A fully automated seal leakage measurement system was then implemented in LabVIEW, utilising NI equipment to control PID motor control and leakage recording. • Reverse Engineered Diesel fuel pumps, creating virtual models in SolidWorks. • Trained to use Alicona InfiniteFocus, a highly accurate, optical 3D surface measurement system. Imaged and recorded surface roughness measurements of components. • Assisted with drivetrain fatigue validation testing. Communicated test plans to rig technician, stripped and imaged pump after failure, presented test results back to team in weekly meetings. • Investigated plunger seizer. Conducted rig testing under failure conditions, designed excel macro to automate data processing, presenting relevant figures to project lead. Key achievements • The Seal pumping test I created was significantly more versatile and automated than the existing test in place. This meant for the first time new seals of various dimensions could be tested to better understand how operating conditions have an effect on pumping rate. In turn, pump leakage failures could be reduced. • Experimented with the capabilities of the Alicona 3D measurement system discovering a new method of imaging geometries with bores. This skill was utilised department wide to measure geometries that were rejected by the metrology department. Subsequently, I trained others in the technique. Show less