Thomas R Barella Email and Phone Number
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Dedicated operations manager with diverse industry knowledge and special talents for searching out opportunities for improvement, contributing to cost reduction, increased productivity, and waste reduction. Assertive and innovative professional with extensive knowledge of process optimizations, lean manufacturing principles, and establishing effective quality control programs. Delivers high quality objective analyses and innovative solutions to a wide range of manufacturing issues. Exceptional leader with outstanding interpersonal, teambuilding, and personnel management skills.
Glen Dimplex Americas
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Manufacturing ManagerGlen Dimplex Americas Nov 2021 - PresentCambridge, Ontario, CaProviding a path to sustainable change through people focused growth . -
Owner / OperatorSoberliving Of Washington Oct 2019 - PresentProviding a bridge back to everyday challenges with solutions to meet them through a life of recovery .
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Director Of OperationsTigerstop Llc Jul 2017 - Feb 2019My duties include managing production, assembly, packaging, sourcing, planning, purchasing, materials, warehousing, logistics, and maintenance activities. I have orchestrated education and training opportunities utilizing lean business initiatives. Additionally, I oversee project management and change management, direct value stream mapping of operational processes, and reduce lead times in project operations. I’ve set goals to optimize factory layout, forecast manufacturing, handle scheduling system, and direct supply chain initiatives. Implement continuous improvement processes, lean strategies, and cost reduction processes. Key Contributions: Reduced inventory by 45% through value-stream mapping and new flow technology linking with key suppliers using Kanban management systems and VMI principles. Slashed product quality issues by 98% by implementing BOM and streamlined processes during layout phase with the addition of automated saw systems.
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Operations DirectorLed Lenser Flashlights And Headlamps Mar 2011 - Jul 2017AuMy duties here were oversight of all operations including production, assembly, packaging, engineering, sourcing, planning, and automation. I orchestrated value-stream mapping of operational processes and information flow. Initiated lean manufacturing concepts, restructured factory layout, and linked core processes. Also, I launched an incentive program for direct labor which promoted employee involvement in cost mitigation. Additionally, I organizd a product reliability testing lab and facility. Key Contributions: Reduced component costs by nearly 60% due to vertical integration projects. Successfully improved production through revamped facility layout, reducing process footprint by 46% and head count by 14% which led to nearly $825K in cost savings and 71% reduction of process lead-time. Minimized lead-time by nearly 80 days by initiating lean methodologies including factory layout optimization, forecasting, improved scheduling system, and supply chain improvements. Slashed inventory by 53% through VSM implementation with flow technology to link core processes in accordance with Kanban management systems and point of use principle for inventory. Introduced work cell and standard work principles in all workshops leading to 34% reduced cycle time. Launched an incentive program for direct labor saving nearly $850K over a three-year period, promoted employee involvement in cost reduction projects reducing cycle times and boosting production per hour. -
Manufacturing ManagerLeatherman Tool Group Jan 1997 - Mar 2011Portland, Or, UsAs manufacturing manager, I coordinated production, assembly, maintenance, and tool and die areas of production. To boost efficiency and production, I strategically implemented lean methodologies, handled facility reorganization, and maintained efficiency with continuous improvements. Key Contribution: Reduced lead time by 46% by minimizing internal processes and linking process with flow technology. Decreased inventory by 35% through implementation of Kanban inventory management system. Boosted productivity by 31% by initiating cellular manufacturing.
Thomas R Barella Skills
Frequently Asked Questions about Thomas R Barella
What company does Thomas R Barella work for?
Thomas R Barella works for Glen Dimplex Americas
What is Thomas R Barella's role at the current company?
Thomas R Barella's current role is A seasoned and innovative Ops manager with extensive XP executing profitability and efficiency in the MFG industry..
What is Thomas R Barella's email address?
Thomas R Barella's email address is tb****@****top.com
What skills is Thomas R Barella known for?
Thomas R Barella has skills like Lean Manufacturing, Kaizen, Continuous Improvement, 5s, Value Stream Mapping, Manufacturing, Six Sigma, Supply Chain, Supply Chain Management, Cross Functional Team Leadership, Root Cause Analysis, Fmea.
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