Thomas Zwirz Email and Phone Number
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13 Years EPCM Consulting8 years Aluminum Reduction Operations8 Years Iron Ore : Open Pit Mining and Mineral Processing and Feasibility Studies, Detail Eng, Execution and Construction (Owner's Team)Capital Program Management (Owner): Managing PMs, typical projects > $ 20 M5 Years : Wire and Cable : Aluminum and Copper5 years Project Management : Owner's Team Continuous Improvement Leader Technical / Engineering leadershipStudy Management, NI 43-101Business Development : Mining/Mineral Processing, Hydro, Oil & Gas, Manufacturing Six Sigma and Lean Green Belt and Yellow Belt CertifiedSpecialties: Aluminum Electrolysis,Iron Ore Mineral Processing, Open Pit Mining, Chemical processesExperience in : Aluminum, Gold, Nickel, Cobalt, Lithium, Titanium Dioxide, Rare Earths, Canola OilDesigning / Developing / Implementing New Processes / Equipment,Understanding customer / supplier links between processes,Data Analysis/Process Engineering, Continuous Improvement projects,Lean Manufacturing and Six SigmaBuilding Teams
Elysis™
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Lead Area Manager, Project DeliveryElysis™ Feb 2024 - PresentMontréal, Québec, CaELYSIS is a technology company and partnership between Alcoa and Rio Tinto to revolutionize the way aluminum is produced across the globe. Our process eliminates all direct greenhouse gases from aluminum smelting and is the first technology ever that emits oxygen as its by-product. -
Study ManagerPrimero Group Jul 2023 - Jan 2024Osborne Park, Western Australia, AuLead Primero teams of engineers to complete PEA, PFS, DFS bridging studies for Lithium concentrators and conversion facilities both Greenfield and Brownfield, in North America for various operating and junior mining Lithium leaders. -
Capital Projects Program Manager / Senior Project ManagerWood Mar 2022 - Jul 2023Aberdeen, GbSecondment into client organization (Bunge Canada) a leading Canola Oil Processor, to perform the following roles:- Capital Project Program Manager- Sr Project Manager- Responsible for all Brownfield Capital Projects for all Canadian Plants : Debottlenecking and Expansions. Leading, coaching site project managers and coordinating the successful project initiation, development, and advancement through the Stage Gate process to execution and close-out. -
Senior Manager - Engineering And ProjectsTacora Resources Inc. Jun 2021 - Feb 2022Wabush , Nl, Ca- Manage capital program for all sustaining and growth projects from Mine to Port for Tacora- Build, develop, lead and manage multi-disciplinary engineering team to contribute to all sustaining capital and operational support. - Build, develop, lead and manage project managers to contribute to the capital program. - Develop and support engineering best practices, policies, and principles.- Develop and support project management and project controls best practices, policies, and principles.- As project Manager lead large capital growth projects from concept, approval, to design, execution, and construction.- PM on Fines By-Pass project an innovative new process to free up milling capacity. Moved project from initial concept to full funds approval to detailed engineering, purchasing all equipment and awarding all construction contracts, and into equipment deliveries and demolition and construction.- PM on Manganese Recovery Circuit upgrade project increasing production and quality to reach nameplate plant capacity. Moved expansion project of like technology to full funds approval to detailed engineering, purchasing all equipment and awarding all construction contracts, and into equipment deliveries and demolition completion and construction. -
Senior Project Manager – Major ProjectsTacora Resources Inc. Mar 2021 - May 2021Wabush , Nl, Ca- Lead high priority projects as part of ramp-up to current name-plate capacity throughput and multi-year expansion plans from concept to approval, design, execution, construction, pre-commissioning, commissioning and close-out.- Develop and support best practices project management policies and principles.- Coordinate, resolve, and/or assist in resolution of technical/personnel conflicts and other issues within and between project and program teams and recommend/provide solutions.- Lead and coach multi-disciplinary teams to safely and efficiently deliver my project portfolio.- Contribute to the design and implementation of capital project processes, practices and tools. -
Senior Project ManagerRio Tinto Feb 2020 - Feb 2021London, Greater London, GbOwner's Project Manager for Development and Growth projects for Rio-Tinto Iron Ore Company.Executing Fully funded Mill 11 Fines Upgrade Project early works construction, project setup, detailed engineering, and managing all aspects of the project from recruitment to project controls, procurement, and contracts, construction, and field engineering and owner’s engineering support team.Lead Feasibility Studies for Mill 11 Fine Circuit Upgrade to new technology, and Tailings Upgrade for concentrator projects in Labrador City. Mill 11 FS project involved a simplification of the entire flowsheet reducing pumping and piping requirements. New 3D model, HAZOP, risk, schedule, and constructability reviews were completed to validate the new engineering and new execution strategy with operations. Lessons learned from demo plant construction and test work were incorporated. A detailed estimate was developed using a novel WBS to create a better cost tracking tool for execution.Tailings project involved a trade-off study evaluation for thickeners at a different location with engineering developed to PFS level for comparison to the base case location. Lead project to complete engineering design and MTOs and draft estimate and started write-up for Feasibility Study and PEP. New PM assigned to finalize FS report as I move to 100% commitment to Mill 11 project. -
Senior Study ManagerAusenco Apr 2018 - Nov 2019South Brisbane, Queensland, Au- Lead PEA, PFS, FS Studies for mining projects. Currently Study Manager for a FS for debottlenecking, optimization, and restarting of an Iron Ore operation in Norway. Completed FS update for the RNC Dumont project, a nickel / cobalt processing facility in Quebec as Study Manager. As Study Manager completed process engineering studies and a bridging engineering mandate for long lead packages for a Lithium project in Quebec. Completed PEA as Study Manager for process, infrastructure, and financial analysis for a Gold Mine in Africa. Completed mining and metallurgical process gap analysis prior to the start of a FS for a Gold Mine in Quebec. Completed in pit crushing and conveying cost estimate for moving waste to reduce hauling costs for a Lithium open pit mine in Quebec.- Business Development: Complete proposals, partner with consulting services leaders to offer clients full complement of services and develop long term client relationships. -
Project ManagerTetra Tech Mar 2017 - Mar 2018Pasadena, Ca, Us- Business Development : Worked on strategy, scope definition, writing of proposals, resourcing, budget, presentations to the client, clarifications, revisions to successfully win 3 large mandates : Large greenfield brewery project as owner's team (4 year mandate), Vanadium Processing Plant EPC/EPCM for detailed engineering, and Relocating ski lifts : civil, structural, and geo-technical engineering and site support for a major iron ore producer. - Project manager for Argex Titanium Basic Engineering Package (FEL2) 25000 t/yr titanium dioxide plant for technology plant and commercial plant using new proprietary chloride process -Developed deliverables list and deadlines for Basic Engineering Package and developed weekly budget and schedule for SNC and WSP to achieve project milestones. -Provided weekly reports to update on progress and costs based on earned value by deliverable. -Supported Metsim simulations. -Reviewed and provided input to all design criteria, mechanical data sheets and specifications and other basic engineering deliverables.-Participated in PFD and P&ID and CFD modelling reviews and discussions.-Developed P2 schedules for pilot plant, commercial plant, and basic engineering package deliverables.-Evaluated potential constrcution site.-Discussed environmental requirements and permitting with industrial park and Quebec Environmental representatives to establish deliverables and timelines. -
Engineering Manager For Nl And Industrial Product ManagerSnc-Lavalin Oct 2015 - Nov 2016Montreal, Quebec, CaIn addition to the Industrial Product Line Manager role assumed the additional responsibilities to ensure engineering operations, design, quality and performance are in line with corporate procedures and performance expectations, working with Project Managers and Department Managers to ensure consistent processes around: - Achieving project milestones, schedule commitments and client deliverables; - Resource allocation and resource sharing;- Engineering Design and Quality;- Day to day functions such as kick off meetings, RFI turnarounds, monthly progress reports, Interdisciplinary checks, etc- Cold eyes reviews, scoping and budgetary reviews for multi-disciplinary proposals and projects. -
Industrial Line Product ManagerSnc-Lavalin Dec 2014 - Sep 2015Montreal, Quebec, CaOversee and manage all initiatives within the industrial product line in Atlantic Canada:-Identify opportunities in line with company expertise.-Prepare technical and cost proposals.-Detail strategy and identify appropriate partnerships for various project opportunities.-Assign appropriate project managers and supporting skill-sets to projects.-Work with various divisions to provide out of region expertise as required. -
Buildings Engineer - Resident EngineeringBechtel Corporation Feb 2014 - Nov 2014Reston, Virginia, UsLead RE team in punchlist reviews and closure, vendor print review completion, As-builts, HSEQ and HAZOP and FMEA action closure.Supported Non-Process Office Buildings and Cafeteria construction working with contractor. Supported Infrastructure, Reduction, and Carbon areas working with lead engineers and field engineering to resolve technical issues in the field. -
Engineering Group Supervisor - MechanicalBechtel Corporation Feb 2012 - Feb 2014Reston, Virginia, Us-Lead the mechanical team ensuring activities and deliverables on the Massena Modernization Project and Kitimat Modernization Project meet deadlines and are of good quality, by applying diversified knowledge of mechanical and design principles and engineering practices in project work, and resolving technical issues and coordinating the work -
Area Project Engineer - Infrastructure - Kitimat Modernization ProjectBechtel Corporation Sep 2011 - Feb 2012Reston, Virginia, Us- Project Engineer for Infrastructure for Kitimat Modernization Smelter Project for Rio Tinto Alcan. - Coordinated multi-disciplinary engineering groups to meet all engineering deliverables related to infrastructure packages.- Infrastructure Packages : ready mix concrete, steel reinforcement for concrete, anchor bolts,roofing and siding material, exhaust fans, air compressor systems, casthouse and potroom vehicles, Moore Creek and Anderson Creek bridges, heavy haul road assessment and development, site wide earth works, landscaping, powered doors, fire protection, cafeteria and change house, non-process buildings, roofing and cladding, fuel station relocations, road paving, and laboratory equipment.- Participated in 3D model reviews for storm and sanitary sewers and utility corridor design- Coordinated scope book changes. - Coordinated site wide road evaluation and dynamic simulation of traffic study. -
Sr. Mechanical Engineer (Kitimat Modernization Project)Bechtel Corporation Feb 2011 - Sep 2011Reston, Virginia, Us- Responsible Engineer for Gas Treatment Center package- Fill in as Reduction Area Manager and EGS for Mechanical group. - Completed pre-engineered building investigation for Cathode Sealing building and equipment installation. - Participate in weekly Area Manager’s meetings, and Reduction Area Coordination meetings with client. - Participate in preliminary engineering design review meetings with suppliers. - Provide technical reviews of various smelter packages : HDPS, Cathode Blocks, PTAs, etc. and specfications- Participate in 3D model reviews. -
Sr Process Improvement Specialist Iii : Six Sigma Black BeltBechtel Corporation Apr 2010 - Jan 2011Reston, Virginia, Us- Focused on continuous improvement initiatives: defining, measuring, analyzing, improving and controlling process improvements. -Apply statistics to drive a data driven culture for change. - Apply Performance Based Leadership tools to facilitate teams and coach team members to achieve process improvement results. -Support corporate learning and development and Six Sigma training efforts. -Participate as a facilitator and change agent to achieve bottom-line financial results.- Worked on two PIPs : HR recruitment and Advanced Funding Forecasting. - Presented modules for Yellow belt training. Support Yellow Belt projects, providing input in SS tool usage and presentations. -
Sr. Mechanical EngineerBechtel Corporation May 2009 - Apr 2010Reston, Virginia, UsProvided engineering for various packages for a large Saudi Arabian aluminum smelter project using Pechiney Technology.- Responsible engineer for Vertical Direct Chill Caster package and Holding Furnaces and Re-melt Furnaces package for an integrated cast house +/- 10 % estimate study. - Responsible engineer for Aluminum Bus Bar Supply and Fabrication and the Bath Processing Plant packages. - Lead a PIP as part of the Six Sigma Process for Material Requisition error measurement tracking and improvement and obtained yellow belt certification -
Sr. Process EngineerBechtel Corporation Aug 2008 - Apr 2009Reston, Virginia, Usmember of ACE ( Aluminum Center of Excellence )Technology Transfer Massena Aluminium Smelter Modernization- Provided technical support for the Technology Transfer of Alcoa P225 Smelting technology for the proposed new aluminum smelter to be constructed in Massena, NY. - Provided on-site engineering support for field measurements, operational input, reviews of drawings specifications and details with the client, collected information from Alcoans, completed testing and development work, and incorporated existing improvements into revised technology drawings and documents. - Was liaison between on-site Alcoa and off-site engineering resources to provide single point of contact for clarification, and resolution of clients’ requests- Developed and collected background information for a System Capability Review process for the bath treatment area for the project team -
Staff Process EngineerAlcoa Aug 2002 - Jul 2008Pittsburgh, Pa, Us- Provided technical support and process engineering, training, and statistical analysis to reduction personnel. Accountability for potroom maintenance, parts / tools fabrication, potroom mobile equipment, overhead cranes, lab equipment ( Xray Diffractometer, NMR and Leco Oxygen Analyzer), laser Fluoride emission monitoring equipment, potroom combustion equipment, and Bath Chemistry. - Lead weekly process review looking at trends and concerns, to develop actions to optimize the electrolytic process- Involved in justifying and commissioning capital projects and equipment : crucible pre-heater, anode cavity cleaner, spout auger replacement, siphon tip reamer, dust collectors, molten metal ( crucible ) trailers, anode haulers, and excavator, and bath crusher, new radio controls for crustbreakers, electrical upgrade, crane rail alignment, crane cabs, new pot shields, and new potline computer system. -
Technical ManagerAlcan Oct 1998 - Jul 2002- Supervised 6 direct reports : Senior Process Technicians, Systems/Cable Design Technician, CO-OP Students and Temporary Staff : Provided training opportunities. Managedperformance, set goals and objectives, coached ,and lead department. Managed departmental budget and cost reduction efforts.- Responsible for cable design, new product trials and launches, Standard Process Instructions, product quoting and specification reviews, material approval, and product development related to copper and aluminum wire and cable products ( US and Can ) manufactured - Participated in a divisional Distributor Market Focus Group Technical Team evaluating technical issues related to new products , new opportunities, or concerns from marketing- Internal auditor for ISO 9002 quality program and ISO 14000 environmental program -
Process EngineerAlcan Sep 1997 - Sep 1998- Involved in a broad spectrum of continuous improvement activities related to productivity, profitability, quality, safety, and environmental, in a wire and cable manufacturing plant. - Coordinated the creation of a VB application to monitor strand weights, and have operators’ input real-time information on the shop floor, and implemented reduced weights using this information- Instrumental in driving a network based data collection system that collects information from PLCs, Laser Gauges, silo measurement equipment. Promoted its use locally and to other cable plants, and trained staff in its use, - Completed an investigation to quantify methanol production during cross-link curing process to determine if distillation might be a cost effective by-product- Investigated possibility of a furnace explosion due to residual oil left on stranded wire being annealed -
Process EngineerAlcan Sep 1995 - Sep 1997Reduction : Kitimat SmelterSupported Continuous Improvement initiatives in potlines 1-8 : measurements, computer control logic changes,and data analysis-Provided technical support and coaching to foremen during weekly voltage and feed strategy review-Justified automating bath sample preparation stage for the laboratory and managed test work to investigate necessary bath sampling changes to reduce contamination and improve accuracy - Implemented gas skirt coating, and Al Shavings in stud hole paste for corrosion / iron reduction - Coordinated efforts to determine reasons for increased Fluoride Emissions; burner combustion efficiency, gas collection flowrates, temperatures -
Sr. MetallurgistWabush Mines 1994 - 1995Responsible for general administration and supervision of mill laboratory operations and equipment, personnel, and safety procedures- In charge of installing and configuring a new Laboratory Information Management system; additionally converted the scavenger high tension to a single stage, implemented single stage table testing for mine work, and managed centrifugal jig test work, and column flotation pilot plant -
Mine EngineerWabush Mines 1990 - 1994Directed the optimization of a computerized truck dispatching and monitoring system which included computer hardware, software, radio network maintenance, productivity reporting, and training operators- Completed a broad range of supervisory and technical assignments including foreman of a large open pit iron ore mine, planning, ore grading, mine Dewatering, drilling, and SPC; also led, was an active member, and facilitated several project and process teams- Published and presented a technical paper on Truck Dispatching at the 1993 International Conference on Mine Design at Queen’s University, Kingston, Ontario -
MetallurgistWabush Mines Jul 1989 - 1990managed production mill and mine work, maintained plant samplers; responsible for weekly metallurgical reporting, and additionally designed and implemented process optimization test work
Thomas Zwirz Skills
Thomas Zwirz Education Details
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Mcgill UniversityChemical -
Cegep - John Abbott CollegePure And Applied Sciences -
John Rennie High School
Frequently Asked Questions about Thomas Zwirz
What company does Thomas Zwirz work for?
Thomas Zwirz works for Elysis™
What is Thomas Zwirz's role at the current company?
Thomas Zwirz's current role is Senior Study and Project Manager for large capital projects both Brownfield and Greenfield from pilot plant to production..
What is Thomas Zwirz's email address?
Thomas Zwirz's email address is tr****@****ell.net
What schools did Thomas Zwirz attend?
Thomas Zwirz attended Mcgill University, Cegep - John Abbott College, John Rennie High School.
What skills is Thomas Zwirz known for?
Thomas Zwirz has skills like Engineering, Process Engineering, Project Engineering, Mining, Commissioning, Six Sigma, Continuous Improvement, Epc, Factory, Automation, Manufacturing, Project Control.
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