Tom Connolly work email
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Tom Connolly personal email
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Experienced Process Engineer | Proven Leadership in Manufacturing and Process ImprovementAs a seasoned engineer with over 13 years of experience in process engineering, manufacturing, and team leadership, I excel at driving innovation and operational excellence. My career spans diverse industries, including aerospace composites, biotech, and plastics, where I’ve consistently delivered measurable results through process improvement, cost optimization, and technical expertise.I have successfully led cross-functional teams of up to 30 professionals, managing projects from conception to completion while fostering collaboration and innovation. Key achievements include implementing machine-learning solutions to enhance production, saving $450K annually through operational efficiency initiatives, and developing digital tools to streamline workflows and improve decision-making.With a strong foundation in chemical engineering fundamentals and certifications in control systems and programming, I bring advanced technical skills in PLC programming, data analytics, and process automation. My passion lies in solving complex challenges, mentoring teams, and leveraging technology to create sustainable and efficient manufacturing solutions.
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Engineering ManagerE Tech GroupMorrisville, Pa, Us -
Director Of Process Engineering - OemAutomated Engineering Services, Inc. Jan 2024 - Nov 2024Pennsylvania, United StatesOwner for OEM business including process engineering, hardware design, software development, automation, and service departments. Team comprised of 4 managers, 11 direct reports, 31 individuals in total.-Interfaced with clients throughout more than 10 complete project lifecycles to translate goals and deliverables to internal teams- Trained OEM team members on designing to balance cost and functionality- Facilitated workshops to identify inefficiencies and resolve legacy obstacles in development- Managed resource allocation between internal/external needs to ensure our fleet of equipment was delivered on time and always running at full potential -
Process Engineer ManagerAutomated Engineering Services, Inc. Oct 2022 - Jan 2024Pennsylvania, United States-Trained junior engineers on best practices covering instrumentation, automation, and process control-Ensured design teams understood client requirements and delivered a product to exceed expectations-Oversaw development of standard documentation to streamline design package development -
Process Engineering ManagerSwm International Nov 2020 - Oct 2022Middletown, Delaware, United StatesManaged team of seven process engineers and specialists supporting four extrusion businesses producing various nets, non-wovens, and composite materials. • Coached new engineers and specialists in best practices and methodologies • Using RapidMiner ML software, saved $500k+ through process improvements focused on scrap reduction and OE• Led multiple new product development initiatives internally and with commercial partners• Designed and facilitated fabrication of new meltblown tooling to reduce scrap, saving $50k+ annually• Designed and facilitated install of new instrumentation system to monitor legacy equipment -
Production Manufacturing Supervisor3M Aug 2020 - Nov 2020Newark, Delaware, United StatesManaged a front line team of 8+ producing polyurethane foams. Responsible for safety, quality of product, and daily production schedule. Provided on shift technical support and ran the line side by side my employees. -
Advanced Lead Engineer - Controls EngineeringGe Aviation Mar 2019 - Jul 2020Newark, DeSite-wide manufacturing controls systems co-owner• Updated and executed safety interlock check procedures for CVD reactors and vacuum systems• Designed, implemented, and validated 30+ control system changes including:o Process safety interlocks to protect personnel, equipment, and the environmento Added functionality to tools to improve productive uptimeo Upgraded instrumentation on legacy toolso Centralized tool data collection to improve analysis• Working with electrical contractors designed and installed multiple new electrical controls panels• Provided 24/7 on-call controls support/troubleshooting -
Lead Manufacturing EngineerGe Aviation Jan 2017 - Mar 2019Newark, De• Researched, sourced, and implemented use of alternate high-temperature adhesive removing potential exposure to formaldehyde in process• Supported new vacuum pump installation and testing. Developed GE Cimplicity HMI graphics for interfacing with pumps through GE Rx3i PLCs • Using technician input, modified tooling LOTO equipment and process to include double-block and bleeds as well as zero-energy verification improving safety of process • Organized and facilitated equipment overhaul events leading to a 20% reduction in process downtime • Wrote data collection programs (VB.net) to historize process data on site resources, simplifying data analysis • Created ability to view necessary procedures and other documents on tool HMIs, reducing paper on the floor and risk of wrong revision being in use • Provided technical support for operations team, working to quickly resolve downtime issues and implement effective corrective actions including modifying tool hardware and controls. • Designed and installed QuickPanel+ to give remote visibility of gas detectors on the manufacturing floor • Re-wrote line-break procedure to include testing for residual gases, trained all operators• Updated and completed safety interlock checks on tools • Working with a team of GE employees and contractors, completed commissioning and testing on bulk water neutralization chemical transfer systems. Project included installing new delivery pump control panels, executing, training operators on how to safely fill bulk systems from tanker truck and tote, executing pre-startup safety review and closing all actions before commissioning. • Lead department technology section of new hire training for 30+ new employees• Designed, built, and installed control panel to test tools for blockages based on operator requests. -
Manufacturing EngineerCytec Solvay Group Jun 2014 - Jan 2017Havre De Grace, MarylandAdhesives mixing and coating• Optimized incoming raw material configuration, achieving annual savings of over $25k• Created and implemented Excel/VBA based program for operations and engineering that removes the human element when scaling production batches, making the process safer and simpler• Received multiple special recognition awards from Operations executive leadership team • Diagnosed critical rupture disc failures and took immediate action to bring machine to a safe and ready-to-run state. • Led site-wide initiative to improve in-process testing procedure and requirements, reducing excessive paperwork for product inspectors and Quality staff• Assisted project engineering with multiple capital initiatives including a $500k equipment design change• Collaborated with manufacturing technicians to ensure machines are running safely and properly. Continuously kept records, procedures, and instructions up to date ensuring process robustness• Worked with global engineering group to successfully complete trial work for extrusion and coating expansion projects abroad•Completed Cytec Front Line Leader training focused on effective employee interaction and conflict resolution -
Production EngineerCytec Aug 2011 - May 2014Greenville, South CarolinaCarbon fiber manufacturing • Responsible for SAFE daily operations of two carbon fiber precursor production plants• Maintains quality and production records • Investigates and addresses quality concerns/escapes• Troubleshoots process upsets and coordinates maintenance activities• Works with project engineering group through design, MOC, and PSSR process for capital initiatives• Involved in multiple $500k+ improvement projects• Contributes to and leads continuous improvement projects• Six-Sigma greenbelt training• Cytec Process Hazard Analysis Leader training • Ensures upkeep of ISO 9001 environment for aerospace-grade material -
Physical Therapy TechnicianIntegrated Rehabilitation Services Jan 2007 - Jul 2011
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Undergraduate Researcher, Karande GroupRensselaer Polytechnic Institute Jan 2009 - Dec 2010• Designing novel methods of 3D cell culture testing for drug research while utilizing NX software and on-campus materials shops. -
Cad Teaching AssistantRensselaer Polytechnic Institute Jan 2009 - Dec 2009NX 5-6 and Microsoft Excel -
RangerPhilmont Scout Ranch May 2010 - Aug 2010 -
RangerPhilmont Scout Ranch May 2009 - Aug 2009
Tom Connolly Skills
Tom Connolly Education Details
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Chemical Engineering
Frequently Asked Questions about Tom Connolly
What company does Tom Connolly work for?
Tom Connolly works for E Tech Group
What is Tom Connolly's role at the current company?
Tom Connolly's current role is Engineering Manager.
What is Tom Connolly's email address?
Tom Connolly's email address is co****@****ail.com
What schools did Tom Connolly attend?
Tom Connolly attended Rensselaer Polytechnic Institute.
What skills is Tom Connolly known for?
Tom Connolly has skills like Continuous Improvement, Manufacturing, Microsoft Excel, Microsoft Word, Chemical Engineering, Process Engineering, Process Improvement, Matlab, Engineering, Jmp, Design Of Experiments, Spc Xl.
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Tom Connolly
Atlanta Metropolitan Area6jpe.com, interflow.com, xpologistics.com, evepartners.com, us.gt.com, reddogequity.com -
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5biztech.com, denovo-us.com, biztech.com, tiptop-us.com, creoal.com
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