Thomas Cross

Thomas Cross Email and Phone Number

I leverage manufacturing leadership to maximize business profits. Making what customers need by improving campaigns, operations, technology integrations, engineering, system designs, electrical controls, and production. @ Bowling Green, OH, US
Bowling Green, OH, US
Thomas Cross's Location
Bowling Green, Ohio, United States, United States
About Thomas Cross

Core Experience:Developing & Advancing VisionEnterprise Resource Planning ERPManufacturing Execution Systems MESIndustrial Internet of Things 4.0 IIOTTechnology & Data ManagementTotal Productive Maintenance TPMLean & Continuous Improvement SystemsReliability & Sustainability DevelopmentSafety, Security, & Network AdvancementProject & Production ManagementFacility & Electrical Engineered SystemsDesign, OEM Builds, & IntegrationsI Lead to Improve Manufacturing.Implementing tools to align personnel, manufacturing, & facilities to make what customers need.Leveraging technology to develop solutions, fix problems, advance operations, & build reliability.Driving Safety, Quality, Deliverables, People, Sustainability, Products, Value, & Customer Satisfaction.Reducing Wastes in Transportation, Inventory, Motions, Waiting, Processing, Production, Defects, & Skills.Cultivating creativity, vision, integrity, teamwork, & smart factories through technology integrations.Excited by: Leading Business, Engineering, Facilities, Technologies, Safety, Operations, & Personnel. Working Technology, Facilities, Equipment, & Manufacturing for opportunities, solutions, & profits. Executing Solutions for Problems, Upgrades, Projects, Engineering, Maintenance, & OEE Production.Improving Safety, Quality, Reliability, Sustainability, Product Value, Production, & Customer Experience.Creating a vibrant environment where People, Engineering, Operations, & Maintenance add value. Key Accomplishments:Corrected V8 line failures saving $5M / week & extended planned repairs from 6 months to 7 years.Saved $3M / week by updating V6 engine lines, increasing line 75% uptime to 95% uptime.Improved ERP testing & verification process 50%, enabling smooth $50M plant upgrade launch.Increased Production 15% through upgrading old equipment to track data, quality, & maintenance. Saved $500K / year by developing new $2K safety equipment designs to replace obsolete $5K systems. Worked as a team to identify spare parts & improve repair times on down equipment 20%.Saved $600K / year by applying lean principles to develop process improvements, repurpose operators, increase output, improve quality, & grow teamwork. Developed & installed $200K Mist Reduction system to meet OSHA air quality standards & eliminate additional spending for a $25M Hooded Ventilation system.Team worked $600M 60 Week design & build projects, down to $550M 30 Week projects, increasing profits 30%.

Thomas Cross's Current Company Details
Magna Vehtek Systems

Magna Vehtek Systems

I leverage manufacturing leadership to maximize business profits. Making what customers need by improving campaigns, operations, technology integrations, engineering, system designs, electrical controls, and production.
Bowling Green, OH, US
Thomas Cross Work Experience Details
  • Magna Vehtek Systems
    Magna Vehtek Systems
    Bowling Green, Oh, Us
  • Magna Vehtek Systems
    Electrical Controls Engineer
    Magna Vehtek Systems Aug 2021 - Present
    Body in White plant Electrical Controls Engineering for manufacturing press formed metal components, structural frames, weldments, and robot assemblies used in automobile production.
  • Harley-Davidson Motor Company
    Senior Electrical Systems Engineer And Maintenance Supervisor
    Harley-Davidson Motor Company 2012 - 2020
    Milwaukee, Wi, Us
    Provide business problem solutions, engine/transmission manufacturing support, electrical control improvements, continuous improvements, corrective actions, logic program modernizations, and reliability upgrades. Managed 70 skilled union tradesmen and contract personnel covering 1800 machines, work cells, and 8 assembly line operations. Worked with managers and engineers to improve processes, quality, and value streams.• Modernize systems to OSHA safety standards and improve process reliability to increase uptime 25%.• Designed/Installed projects upgrading equipment to increase quality, product output, and new product production.• Redesigned Electrical Maintenance Process for NFPA 70 Safety Standards, reducing work time 75%.
  • Verielectric Systems
    Manufacturing Business Owner Oem & Electrical Systems Contractor
    Verielectric Systems 1996 - 2019
    Business Owner, Contractor, Manufacturing Consultant, Continuous Improvement Manager, Enterprise Systems Integrator, OEM Equipment Builder, Electrical Controls Designer, Safety Systems Developer, and Facility Management Engineer. Enhancing manufacturing systems through equipment builds and improvements. Incorporating Lean, Continuous Improvements, and TPM Systems to advance operations.Designed, built, and launched projects to $40 Million. OEM project builds to $600 Million. Team worked new equipment builds, facility renovations, and manufacturing launches over $1.0 Billion for Automotive & Aerospace Enterprise Programs.
  • Rayovac Corp. -  Contract With Site Personnel
    Electrical Controls Engineer
    Rayovac Corp. - Contract With Site Personnel Jun 2012 - Aug 2012
    Helped improve facility processes.• Saved $300K / year combining 5 separate machines into 1 assembly process, allowing 4 workers to move to other manufacturing operations.
  • Device Tech Inc.
    Electrical Controls Manager
    Device Tech Inc. Apr 2012 - Jun 2012
    Worked with owners, customers, designers, and project teams. • Completed designs, equipment builds, upgrades, operation processes, and maintenance manuals to execute and complete all projects and their requirements to receive final customer payments. Then business was shut down when the operating loan was closed.
  • Barnes International
    Field Service Electrical Engineer
    Barnes International Aug 2011 - Feb 2012
    Provided project management support for single and multi-plant coolant filter system installations.• Built and installed $15M upgrades, coordinating customer’s plant management, unions, and multiple trades 100-man contractor team to improve coolant facilities.
  • Ingenium Testing / Nts Rockford
    Facility Engineer / Emi Facility Coordinator
    Ingenium Testing / Nts Rockford Jul 2006 - Aug 2011
    Utilized teams and contractors for site analysis, facility engineering, asset planning, and developing design requirements to install electromagnetic interference (EMI) test chambers for new plant start-up. Facility work required upgrading electrical and coolant systems, pneumatic air upgrades, structure remodeling, and building expansion. Developed EMI test equipment analysis procedures, component assembly, configurations, Equipment Under Test (EUT) installation setup, and troubleshooting startup problems.• Prevented $2M lost revenues from test shutdowns through coordination of cooling requirements, system checks, and safety protocols with contractors and technicians for EMI test equipment and EUTs.• Directed EUT safety layouts and configurations preventing destruction of customer’s equipment, worth up to $20M, and preserving 100 man / years of testing data with estimated value of $100M.

Thomas Cross Education Details

  • Coe College
    Coe College
    Biology And Environmental Studies
  • Macomb College
    Macomb College
    Electrical Applied Technology

Frequently Asked Questions about Thomas Cross

What company does Thomas Cross work for?

Thomas Cross works for Magna Vehtek Systems

What is Thomas Cross's role at the current company?

Thomas Cross's current role is I leverage manufacturing leadership to maximize business profits. Making what customers need by improving campaigns, operations, technology integrations, engineering, system designs, electrical controls, and production..

What schools did Thomas Cross attend?

Thomas Cross attended Coe College, Macomb College.

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