Thomas Huslak Email & Phone Number

Lynchburg, Va, Us

Salem Va

Responsible for Site Quality

Forest Va

Responsible for site Quality management and improvement initiatives.

Forest Va

Lynchburg, Virginia Area

Worked with a French Consulting team to analyze the Pumps & Motors operations for overall business improvement.Developed shop layouts, Value Stream and financial analyses. Conducted 5S workshops and deployed individual projects. Evaluated and recommend new tools and facility equipment for maximum use of floor space and efficiency.

Held various roles within the business QA structure, R&D, Quality Systems management, Strategic improvement. Currently in charge of Supplier Quality Assurance.Manage the production demands of supplier QA, with a focus on continual improvement and cost reduction.Direct the work of eight salaried employees, and the incoming inspection dept.Implemented a plant wide J-Std-001 Solder certification program.Implemented ESD controls and program for the new fused goggle manufacturing area. Teach class on ESD per the S20.20 specification, using personally developed materials.Brought HALT/HASS stress methods to R&D quality development programs, vastly improving reliabilityWell versed in DoD requirements, environmental testing per Mil STD-810G, Mil-PRF’s, CDRLs, ETC.Instituted supplier assessment methodology and scoring for continual improvement.Wrote quality and test sections of many winning proposals resulting in multimillion dollar awards.In charge of Quality systems keeping current to ISO 9001. Performed business Gap Analysis to AS9100

Blacksburg Va

Used six-sigma methodology to drive down plant scrap rates by 40% in 2003.Made purchases of thermal chambers and vibration equipment saving over $100K in the first 9 months.Implemented automated testing for all products saving approximately 12,00 test hours each year.Added competent staff, balanced workload and began a very successful co-op programUpgraded Quality system and successfully guided company through ISO 9000:2000 registration.Implemented an integrated SPC program for Gold plating with a team of Virginia Tech Engineering students.Worked with a sole source supplier and obtained Lockheed Martin supplier accreditation.

Successfully managed the Quality department during a 5-year period where production doubled each year. Created a successful QE driven cost reduction program that resulted in a $150K savings. Instituted clean room technology in manufacturing after performing benchmarking, resulted in $100K savings.Created a scrap reclamation process that resulted in a saving of $950K over three years.Partnered with a supplier to recover long lead and short supply parts from PWA’s. Recovered 300K parts.Developed improvement strategies within manufacturing based on product yield, cost and field data.Developed and presented the monthly Quality Management review to staff, managers and supervisors.Implemented certification programs for SMA operators, inspectors and auditors.Selected and hired staff and provided mentoring, set overall Quality program directionTransitioned Ericsson Cell phone customization lines to Flextronics. Set up quality expectations, managed personnel and audit function for all production activities

Syracuse, New York Area

Coordinated and drove completion of all Q/A activities for mobile radar programs. Was directly responsible for Quality of design, Supplier Q/A, Process Engineering and Test. Wrote and executed Quality plans for the entire mobile radar business. Served as customer liaison with responsibility for acceptance and sale of millions of dollars of equipment.Developed and implemented: Quality standards and procedures, Quality budgets, and audits. Successfully managed new manufacturing, a refurbishment contract and a concurrently engineered program. Reviewed design changes for manufacturing or supplier impact and negotiated changes with designers.Initiated and completed all customer MRB actions. Resolved supplier, factory build and test problems.Participated in selection and monitoring of subcontractors, including the development of a team partner

Bs, Mechanical Engineering Technology

Aas, Mechanical Technology