Tim Bumpus work email
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Tim Bumpus personal email
Manufacturing Engineering/Management consulting and services. Proven manufacturing engineering and leadership experience through 30+ years in the automotive industry (paint, final assembly). Experience in improving quality and production capacity through implementation of engineering standards and application of quality processes. Demonstrative leadership in the ability to deliver projects on time, at budget, and with quality. Strong understanding of automotive manufacturing processes in paint and final assembly. (Launch Management, Project Management, Throughput/Constraints Management, Problem-Solving/Root-Cause Analysis, Work Standards, Distressed Supplier Support)
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(Various)Livonia, Mi, Us
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Project ManagerAbednego Environmental Services Sep 2018 - Dec 20231. Ford Flat Rock Assembly Plant - Coordinate and implement multiple process and capacity improvement projects at the Abednego water reuse facility. Also led plant-floor organization and 5S efforts.2. Ford Louisville Assembly Plant – VOME Paint Engineering project to lead testing, data collection, and analysis for 4 phosphate filter systems (band, pressure vessel, magnetic) in paint shop.3. Ford Louisville Assembly Plant – Ford Land/VOME Paint Engineering project to lead controls upgrade of plant-wide building management system.4. Ford Chicago Assembly Plant – Plant project to lead installation of platform steel and 7 phosphate filter systems (4 magnetic, 3 band) in Stages 1/2/3.5. Tesla Fremont Assembly Plant - Led various mechanical projects at the wastewater treatment plant to help recover from a catastrophic event.6. Webasto Detroit Plant – Led engineering change management team to assist Ford Manufacturing with a distressed supplier. Supported throughput and quality actions.7. Tesla Fremont Assembly Plant – Led demo/install of water clarifier upgrade at wastewater treatment plant with 3 sub-contractors (mechanical, electrical, crane/rigging). -
Manufacturing ConsultantHydrochempsc Feb 2018 - Jul 2018Deer Park, Tx, UsShort-term contract as consultant at Fiat Chrysler Jefferson North Assembly Plant. HydrochemPSC is the on-site contractor for paint shop cleaning services. Responsible for the implementation of FCA Autonomous Maintenance (AM) program for HydrochemPSC cleaning activities in the spray booth. Implemented Standard Operating Procedures (SOP) and One-Point Lessons (OPL) that define the specific cleaning procedures in the spray booth. Implemented AM Calendar of scheduled activities (by booth zone) that is used to identify cleaning frequencies and to manually confirm work is complete. Implemented AM Calendar audit process to report to leadership. Led implementation of shop office best practices (organization, standardization, 5S). Also requested to perform leadership coaching with an inexperienced site-manager (time/workload management, supervisor accountability, work standards, rejecting the status quo, avoiding roadblocks). -
Manufacturing Engineering Manager, Final Assembly EngineeringFord Motor Company Jan 2012 - Sep 2017Dearborn, Michigan, UsVehicle Operations Manufacturing Engineering Final Assembly Engineering, Launch ManagerResponsible for final assembly facilities, tooling, and process for all new model programs at 4 assembly plants. Includes upfront new model development and production feasibility through manufacturing acceleration and shipment to dealers. Specific management responsibilities include:- Manage budgets up to $50M- Develop scope, cost, timing, and master schedule for facility construction and tooling installations- Ensure all installations meet new program launch timing requirements- Ensure equipment/tooling cycle-time throughput from plant prototype build through production acceleration: > DC nut runners w/ line stop, error-proofing interface > Decking tools (instrument panel, seats, fuel tank, etc.), ergonomic lift assists > Windshield/back glass decking robots > Repair facilities and hoists > All production aids and hand tools- Ensure process cycle-time and throughput for electrical End of Line testing (pre-rolls, static, dynamic, code check) on all vehicle modules (up to 50 modules per vehicle)- All vehicle quality attributes with production build contributions: > Water Leak > Air Leak > Wind Noise > Squeak and Rattle > Chip and Scratch -
Program Development And Launch Manager, Global Paint EngineeringFord Motor Company Apr 1992 - Dec 2011Dearborn, Michigan, UsVehicle Operations Manufacturing Engineering (Global Paint Engineering)Responsible for paint shop tooling, and process for all new model programs at all North America assembly plants. Includes upfront new model development and production feasibility through manufacturing acceleration and shipment to dealers. Specific management responsibilities include:- Manage budgets up to $10M- Develop process capability and process sheets for all paint and body sealing- Ensure all installations meet new program launch timing requirements- Ensure process/tooling cycle-time throughput from plant prototype build through production acceleration: > Phosphate/E-Coat drainage and dragout > New color process feasibility and proveout > Process capability for body sealing (manual and robotic) > All process tooling aids such as door clips, hood/deck props, robot lift assists > Pre-delivery paint repair > All production aids and hand tools- All vehicle quality attributes with production build contributions: > Water Leak > Air Leak > Wind Noise > Squeak and Rattle > Chip and Scratch
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Paint Shop Process EngineerFord Motor Company Oct 1989 - Mar 1992Dearborn, Michigan, UsVehicle Operations - Wixom Assembly PlantProcess Engineer - Quality. Responsible for implementing and maintaining Statistical Process Control methods in all production areas of paint shop. Conducted multiple training and workshops with production supervisors/superintendents and other process engineers (Basic SPC and Cp/Cpk methods and calculations)
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Statistical Process Control CoordinatorFord Motor Company Sep 1987 - Sep 1989Dearborn, Michigan, UsBody and Assembly Operations Quality Office, Statistical Methods DepartmentDivisional SPC coordinator assigned to 3 plants. Responsible for training plant SPC coordinator on production statistical quality tools (Basic SPC, Cp/Cpk calculations, Design of Experiments). Would work with plant employees on floor on applications and quality projects. Helped teams set up SPC control charts, teach Cp/Cpk, and run small DOE experiments.
Tim Bumpus Skills
Tim Bumpus Education Details
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Missouri University Of Science And TechnologyMechanical Engineering -
Eastern Michigan UniversityTechnology (With Honors)
Frequently Asked Questions about Tim Bumpus
What company does Tim Bumpus work for?
Tim Bumpus works for (Various)
What is Tim Bumpus's role at the current company?
Tim Bumpus's current role is Bumpus Performance Services LLC.
What is Tim Bumpus's email address?
Tim Bumpus's email address is ti****@****ord.com
What schools did Tim Bumpus attend?
Tim Bumpus attended Missouri University Of Science And Technology, Eastern Michigan University.
What skills is Tim Bumpus known for?
Tim Bumpus has skills like Manufacturing Engineering, Manufacturing, Lean Manufacturing, Continuous Improvement, Statistical Process Control, Root Cause Analysis, Machine Tools, Engineering, Automotive, Failure Mode And Effects Analysis, Six Sigma, Testing.
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