Tim Culbertson

Tim Culbertson Email and Phone Number

Development Engineer at Philips Healthcare
Tim Culbertson's Location
Williamsport, Pennsylvania, United States, United States
Tim Culbertson's Contact Details

Tim Culbertson work email

Tim Culbertson personal email

n/a
About Tim Culbertson

I am a mechanical design engineer with Philips Healthcare’s ultrasound transducer organization, "using the inaudible to see the invisible". In this role, I design a broad array of solutions for both internal and external customers’ mechanical, electronics packaging, manufacturing, and clinical needs. In my day-to-day work, I provide mechanical design, CAD modeling, detailing, and dimensional management on a full spectrum of mechanical components, including machined, die-cast, and sheet metal components, flexible printed circuit boards, and plastic injection molded parts, as well as providing manufacturing tooling and equipment design and process engineering to deliver high value designs to the manufacturing floor and to our customers. I enjoy working as part of a collaborative cross-functional and cross-site team, aimed at designing premium performance ultrasound transducers to value-conscious and performance-critical markets.Combining my years of medical device design with a brief period in the automotive industry, I’ve developed a decidedly broad range of interests and areas of expertise, including: high precision component & system design, tooling/fixture & complementary process design, dimensional management (e.g., statistical tolerancing and GD&T), physical ergonomics, and product platforms & families.I enjoy developing designs with great thoroughness and integrity, in which all levels from the end customer’s needs down through the “nuts and bolts” are considered, analyzed, and intentional. I love that no two days in my work life are the same as I routinely find myself asked to grapple with the unfamiliar and non-routine. I find it satisfying to bring a broad range of capabilities and backgrounds (and several key areas of deep technical expertise) to similarly diverse teams producing products and solutions that have meaningful impacts on our customers’ lives.

Tim Culbertson's Current Company Details

Development Engineer at Philips Healthcare
Tim Culbertson Work Experience Details
  • Philips
    Transducer Development Engineer 4
    Philips 2020 - Apr 2024
    Philips Ultrasound | Reedsville, Pennsylvania, United States
    • Managed comprehensive requirements flow-down of 500+ technical requirements from user needs elicitation to component levels.• Lead mechanical engineer for 2-year feasibility effort to design a mechanized endocavity ultrasound transducer. Lead mechanical design of miniature gearbox, high-density flex circuits / interconnect, electronics packaging, and overall mechanical design. Delivered designs, technical reviews, & function-proven prototypes per project plans.• Dimensional management and GD&T subject matter expert; Implemented first 3D model-based tolerance studies enabling first-time-right new product designs; Performed tolerance studies mitigating assurance-of-supply risk to 60% of product portfolio.
  • Philips
    Transducer Development Engineer 3
    Philips 2013 - 2020
    Philips Ultrasound | Reedsville, Pennsylvania, United States
    •Primary mechanical design engineer for next-generation electrical connector; Defined and composed functional requirements; Primary technical interface with vendors; DFMEA lead; Performed design trade-off analyses; Coordinated mechanical, electrical, & industrial design; Increased channel count by 50% while reducing package size & weight by 30%.•GD&T subject matter expert; Mentored department engineers, reduced department-wide GD&T print errors by 40%. Initiated GD&T training program (via Sigmetrix Inc) facilitating 1700 man-hours of GD&T training over 2 years. •Primary mechanical engineer for company’s first high-volume product & first catheter ultrasound product; Developed 1D, 2D, & Monte Carlo tolerance stacks; Produced design with all interfaces ≥ 1.0 Cpk and many ≥ 1.33 Cpk.•Composed parameter-driven automated-design templates, eliminating component mismatch errors and reducing initial design time by 50% and drawing creation time by 90%.•Performed root-cause analysis of production bondline failures, reducing process failures by 50%; Re-designed tool, reducing recalibration & down-time events by 50%.
  • Philips
    Transducer Development Engineer 2
    Philips 2008 - 2013
    Philips Ultrasound | Reedsville, Pennsylvania, United States
    •Primary engineer designing new piezoelectric to flex circuit bonding process; Spec’d & implemented first pick & place alignment system; Designed clean room press tooling configurable for entire spectrum of anticipated product portfolio; Redesigned traditional process to reduce sensitivity to operator skill & reduce touch time by 40%; First manufacturing process released with ≥ 1.0 Cpk and >90% yield. $500,000 savings over first 2 years.•Modeled forces & kinematics of complex assembly mechanisms, enabling re-configuration accommodating entire product portfolio. Pareto’d & resolved process failure modes, releasing new process at 96% yield.•Implemented automated visual inspection of machined circuit elements, reducing inspection time by >90%.•Drove division-wide convergence onto the metric system, eliminating numerous conversion errors & inefficiencies.•Developed shape grammar-based approach for automated design of transducer handles (master’s thesis).
  • Philips
    Transducer Development Engineer 1
    Philips 2005 - 2008
    Philips Ultrasound | Reedsville, Pennsylvania, United States
    •Spec’d and purchased optical and scanning contact CMM systems.•Performed full factorial experiment on epoxy casting process, reducing cycle time by 50%.•Lead cast epoxy part fabrication process development from 60% to 85% yield. Wrote assembly instructions.•Performed freeform surface component designs enabling re-use of existing housings for a cost avoidance of ~$120K.
  • Autoneum
    Acoustics Lab Technician
    Autoneum May 2005 - Oct 2005
    Farmington Hills, Michigan, United States
    Acoustics lab technician bringing hands-on research & development to automotive acoustic systems through prototyping, characterization, and benchmarking.-First-pass fabrication of prototype acoustic dashboard systems; Vehicle preparation, testing, data collection, & acoustics material characterization.-Hands-on benchmarking of full spectrum of competitors interior trim & acoustics systems.

Tim Culbertson Skills

Engineering Medical Devices Solidworks Mechanical Engineering Pro Engineer Product Development Design Of Experiments Manufacturing Autocad Testing Tolerance Analysis Gd&t Process Simulation Lean Manufacturing Mechanical Design Dimensional Engineering Ergonomics Design For Manufacturing Fmea R&d Six Sigma Process Development Flexible Circuit Design Manufacturing Tooling Compact Electronics Cetol 6σ Research And Development

Tim Culbertson Education Details

Frequently Asked Questions about Tim Culbertson

What is Tim Culbertson's role at the current company?

Tim Culbertson's current role is Development Engineer at Philips Healthcare.

What is Tim Culbertson's email address?

Tim Culbertson's email address is ti****@****ips.com

What schools did Tim Culbertson attend?

Tim Culbertson attended Penn State University, University Of Notre Dame.

What are some of Tim Culbertson's interests?

Tim Culbertson has interest in Arts And Culture, Environment, Amateur Musician, Backpacking.

What skills is Tim Culbertson known for?

Tim Culbertson has skills like Engineering, Medical Devices, Solidworks, Mechanical Engineering, Pro Engineer, Product Development, Design Of Experiments, Manufacturing, Autocad, Testing, Tolerance Analysis, Gd&t.

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