Manufacturing Engineer Level 4
Utilized specialized statistical methods to support the development, production launch, and continuous improvement of automated machinery, including Process Capability (Cpk, Ppk), Design of Experiments (DoE), Measurement System Analysis (MSA), Gauge Repeatability & Reproducibility, Overall Equipment Effectiveness, and Linearity & Bias studies.Led focused, cross-functional team to identify, describe, and eliminate complex failure mode to reduce scrap by 154,000 parts/year and reduce non-conformance report parts by 737,000 parts/year.Wrote standard operating procedures, factory and site acceptance testing, machine installation/operation/performance qualifications, non-conformance reports, machine validations, change orders, and manufacturing response plans.Designed, modeled, and released engineering assembly for the observation of critical part dimensions.Supported critical process development, factory acceptance testing, and failure modes and effects analysis trips to machine manufacturer abroad.Created and implemented new-hire training program and provided training/mentoring to more than 20 coworkers and cross functional employees including engineers, operators, technicians, quality personnel, and suppliers.Developed group documentation and review system for manufacturing line support issues, including leading weekly meetings.