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Quality and Reliability Engineer/Manager ASQ certified as: Six Sigma Black Belt, Quality Engineer, Reliability Engineer and Quality Auditor. Subject Matter Expert in Electrostatic Discharge (ESD) Control, Reliability and Uncertainty of Measurement. Develops next generation analysis systems for high technology products. Resolves complex problems within tight time frames while improving processes, product quality, reliability and bottom line profitability. Exceptional skills in documenting, programming, implementing data analysis tools, researching, and evaluating data critical to business success. Well deserved reputation for tenacity and strong work ethic. Experienced lead auditor for ISO17025 and ISO9001.Specialties: ISO 17025 lead auditor, measurement uncertainty, ASQ certified Six Sigma Black Belt, ASQ certified Quality Engineer, ASQ certified Reliability Engineer, ASQ certified Quality Auditor, Lean manufacturing and 5S, Gage R+R, measurement system analysis, supplier quality, semiconductor manufacture, FMEA
Full Time Having Fun In The Sun
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Retired - Gentleman Of LeisureFull Time Having Fun In The Sun Jan 2022 - Present
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Lead Iso17025 AssessorAnsi- Asq National Accreditation Board/Anab 2013 - PresentPlans and leads assessment of a client’s calibration or testing laboratory’s adherence to ISO17025. Additional specialization in Uncertainty of Measurement calculations.
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Senior Reliability EngineerLeonardo Drs May 2018 - Jan 2022Arlington, Va, UsSenior Reliability Engineer responsible for reliability predictions and FMECAs. ASQ Certified Reliability Engineer -
Senior Variation Reduction EngineerKaman Precision Products, Inc. 2013 - May 2018Middletown, Connecticut, UsLeader of 16 person break through team driving a shift to a problem solving corporate culture. Six Sigma Black Belt coach/mentor for all six sigma projects within the division including schedules and ROI. Monitored production lines looking for the sources of variation and creating teams focused on reducing the variation of the processes. • Coached problem solving teams in the A3 format of problem solving• Scheduled training in problem solving techniques for 140 people in the division with training projects generating over $250,000 in cost savings or cost avoidance• Subject matter expert in ESD control• Six Sigma Black Belt responsible for sheparding six sigma projects through all toll gates from define to control. -
Mission/Quality Assurance EngineerL-3 Communications, Coleman Aerospace 2011 - Sep 2013Developed QMS audit procedures utilizing the TipQA quality management software. In response to critical company need, assumed Lead Internal Auditor role and performed Quality Management System audits. Acted as Six Sigma Black Belt for process improvement teams and mentored new green belts. Managed company corrective and preventive action system. Holder of DoD Secret security clearance. - Wrote Mission Assurance and reliability portions of a $300M contract winning proposal - Wrote Mission Assurance Implementation plan for advanced target missile - Wrote Parts and Material plan for advanced target missile - Installed QMS audits into audit module of TipQA quality management software system - Utilized Dynamic Object-Oriented Requirements System to verify program requirements had been satisfied.
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Senior Quality EngineerNorthrop Grumman Corporation 2009 - 2011Falls Church, Va, UsMaintained and improved the quality management software (TipQA), developed methods for improving inspection efficiency, and controlled supplier rating, CAPA and audit scheduling system. Acted as Black Belt for continuous improvement teams. Utilized Six Sigma methodologies and tools (DMAIC and Kaizen principles). - Deployed improved inspection methods which reduced inspection head count needed by 25% - Developed system for tracking customer owned tooling in existing QMS system - Generated and deployed web based reports driven by the QMS system. Recognized with a monetary award - Wrote SQL queries against data warehouse generating web reports available on company intranet - Acted as company representative to supplier of QMS software - Served as technical consultant in providing assessments, research, recommendations and solutions on organizational and cross functional process management/capability issues - Mentored and coached other professionals on successful completion of projects and objectives -
Senior Quality EngineerFaro Technologies, Inc. 2003 - 2009Lake Mary, Fl, UsManaged vendor qualifications, developed the uncertainty budget used to acquire ISO 17025 certification, developed and provided training in methods of gage R+R studies, developed measurement system analysis as well as RoHS/WEEE compliance system. Acted as Global Quality and Compliance engineer for compliance. - Lead Auditor for ISO9001, ISO17025 and ESD - Deployed Lean Six Sigma procedures throughout company - Introduced mistake proofing methods saving approximately $200K on initial launch - Developed root cause and corrective action tracking system based on 8D methodology - Led reliability improvement tripling the MTBF of two product lines saving $750K per year - Created HALT and HASS plans for reliability improvement - Established and managed a five person quality engineering function - Determined uncertainties of measurements for company products - Trained personnel in Uncertainty of Measurement - Qualified suppliers around the world with site visits -
OwnerWhite Knight Engineering, Inc. 2001 - 2003Consultant for projects in quality improvement, developing software systems for quality functions. - Created database system which improved operations of law offices by 23% - Developed process control system for process servers
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Senior EngineerAgere 1985 - 2001San Jose, Ca, UsMember of technical team performing quality assurance projects designed to improve yield. Consistently exceeded performance metrics. Completed testing, implementation, planning, documentation, nonconforming and yield analysis activities. Recognized as in-house expert on statistical control and data extraction. Mentored new hires as needed. - Established key indicators and real-time dashboards utilized for strategic decision-making - Key contributor to process improvement team analyzing over 300 production and quality related issues annually and achieving double-digit yield improvement - Established non-conforming material analysis methodology; achieved ISO9001 internal and external audit compliance - Approved and developed Parametric Testing systems which improved product yield and ported data directly into the engineering analysis system - Led Process Change Board which analyzed all changes to production processes - Directed review boards evaluating materials and reducing scrap by 2% - Presented CA and operational reviews to key customers who purchased 23% of factory production - Created statistical methodology, which reduced outliers from 2.5% to less than 1% - Launched next generation software analysis system, decreasing analysis time by 50% and tripling the output of engineering team without any additional personnel - Incorporated Taguchi DOE methods into engineering analysis system - Trained 49 engineers in software packages for use in resolving a variety of engineering issues - Ensured annual introduction of 60 prototype products; procured tooling and generated step sequence - Managed seven technicians and engineers responsible for Computer Aided Manufacturing system - Supervised 12 person cross functional technical team developing and supporting an engineering analysis system
Tim Willingham Skills
Tim Willingham Education Details
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University Of FloridaElectrical Engineering
Frequently Asked Questions about Tim Willingham
What company does Tim Willingham work for?
Tim Willingham works for Full Time Having Fun In The Sun
What is Tim Willingham's role at the current company?
Tim Willingham's current role is Senior Reliability Engineer at Leonardo DRS.
What is Tim Willingham's email address?
Tim Willingham's email address is ti****@****drs.com
What is Tim Willingham's direct phone number?
Tim Willingham's direct phone number is +135224*****
What schools did Tim Willingham attend?
Tim Willingham attended University Of Florida.
What are some of Tim Willingham's interests?
Tim Willingham has interest in Exercise, Investing, Traveling, Outdoors, Electronics, Home Improvement, Reading, Music, Sports, Automobiles.
What skills is Tim Willingham known for?
Tim Willingham has skills like Six Sigma, Spc, Fmea, Quality Management, Manufacturing, Lean Manufacturing, Process Improvement, Design Of Experiments, Quality Assurance, Quality System, Supplier Quality, Testing.
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