Technical Lead - Principal Manufacturing Engineer
Current• Design innovation - redesigned the Dilator to improve manufacturability - Yield improved from 10% to 95% - Cost reduced from $150/unit to $15/unit - Improve performance, enhanced echogenicity• Design For Manufacturability (DFM) - Invented Cable-Lock mechanism to quickly attach cables to spool - original design, eliminate the swaging process. Allowing nine other DFM elements to piggy-back. - Reduced cycle-time from 183 minutes to 36 minutes (80% time saving) - Introduced 13 new parts, 10 new processes and 14 pieces of equipment - Eliminated 12-hour cure time, Hysol epoxy - Eliminated the need to perform torque check and the use for a force gauge to set cable tension - Eliminated ergonomic issues with using small setscrews and pressing solid pins - Build-in rework capability - Easily scalable to meet rising production output• Project Manager - met all major milestones and allowed Evalve to be sold to Abbott Vascular in a timely manner.• Design optimization – redesigned the Bullet Nose to increase cable strength by 200%. Implemented new design into production under 60 days. This allowed the company to restart production with minimal financial impact.• Design Human Factor - redesigned the CDS Handle to have a One-Way Actuator to prevent human induced error.• Process Innovation - Introduced the use of a plasma surface treater to enhance bond strength on the CDS Hemostasis Valve and the Clip Introducer. Developed two-ply cable braiding process with precision starting and stopping point. • Process Improvement - Introduced the use of LED light sources for curing adhesives. Faster cycle-time and improve reliable. Opens the door to modern adhesives and the elimination of epoxy.• Just finished Guide Cable-Lock DFM Project to reduce cycle-time from 172 minutes to 64 minutes (63% time saving). Designed and qualified 19 new parts, 10 new processes and 29 pieces of equipment. • Set-up pilot line.