Thomas Lynch

Thomas Lynch Email and Phone Number

Senior Sustaining Engineer @ Hussey Seating Company
Kew East, VIC, AU
Thomas Lynch's Location
Kew East, Victoria, Australia, Australia
Thomas Lynch's Contact Details

Thomas Lynch personal email

About Thomas Lynch

As an analytical and solution-focused Project Engineer I have a proven track record of building and leading high-performing teams to deliver end-to-end engineering design and development projects for large and complex global manufacturers, including Ford Motor Company. With a passion for innovation and value creation, I have championed Lean Six Sigma thinking to influence sustainable design and drive continuous improvement in the quality, cost, safety and reliability of products.Having worked within Ford’s robust quality management system and project management framework, I have a strong focus on governance and risk management, developing detailed project plans and schedules and providing regular reporting to engage, align and influence stakeholders. I bring strengths and expertise in:Industrial Design | Manufacturing |Product Development | Project Engineering | Project Management | Budget Management | Project Planning | Scheduling | Resource Management | Continuous Improvement (CI) | Lean Manufacturing | Six Sigma | Change Control | Regulatory Compliance | Quality Management ISO Accreditation | Validation Management | Research & Development | Feasibility Engineering | Failure Mode and Effects Analysis (FMEA) | Root Cause Analysis | Sustainable Design | Sustainability | Safety Leadership | Reliability Engineering | Product Design | Team Leadership | Coaching & Mentoring | Innovation | Business Process Improvement | Documentation Management | Project Reporting | Trainnig Design and Delivery

Thomas Lynch's Current Company Details
Hussey Seating Company

Hussey Seating Company

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Senior Sustaining Engineer
Kew East, VIC, AU
Employees:
250
Thomas Lynch Work Experience Details
  • Hussey Seating Company
    Senior Sustaining Engineer
    Hussey Seating Company
    Kew East, Vic, Au
  • Camatic Seating
    Engineering Manager
    Camatic Seating Oct 2023 - Present
    Melbourne, Victoria, Australia
    − Manage a Team of Engineers across Australia and Malaysia.− Implemented and managed unique designs for several projects across Cinema (Hoyts), and Stadiums (such as GMHBA Stadium) within Australia and the globe.− Working closely with University of Melbourne Masters Students to complete a CapStone Thesis to improve cost margins on several Camatic products through Time and Motion Studies, Value Stream Mapping, Production and Supply Chain analysis.− Successfully applied for a grant from Sustainability Victoria to showcase the improvements and research that Camatic and University of Melbourne have undertaken to achieve a closed loop recycled chair for the Education sector.− Reinstated and embedded a process mindset to follow ISO9001 best practices for processes and quality management frameworks.− Conducted Tooling Feasibility Studies for the Stadium Seating range simultaneously investigating rationalisations and improvements for the products.− Reinstated the Engineering Test Lab to conduct the BS EN12727 testing schedule to validate the introduction of different plastics, including recycled.
  • Ford Motor Company
    Electrical Integration Engineer - Software
    Ford Motor Company Mar 2022 - Oct 2023
    Greater Melbourne Area
    • Coached a team of vehicle engineers across Australia, Thailand, India and North America to deliver quality change control for software and electrical integration for the successful launch of the new Ford Ranger into North American manufacturing plans:− Transformed capability and performance across the team, moving them from the lowest to highest performing team on change control processes across the group− Enabled 100% on time delivery of all project milestones through rigorous planning, prioritisation, scheduling and active coaching of team members − Embedded, taught and followed Ford best practices, processes and quality management frameworks
  • Ford Motor Company
    Lead Feasibility Engineer
    Ford Motor Company Apr 2018 - Feb 2022
    Greater Melbourne Area
    • Held a dual role as Lead Feasibility Engineer and Lead Comfort Attribute Engineer, building and leading a team of 24 engineers within the seating team to manage the engineering design and styling of all 450+ T6 platform seats across the Ford Ranger, Everest and Raptor vehicle ranges:− Conceptualised and initiated designs for all seating components (sheetmetal, foam, plastics, textiles) balancing styling with cost, complexity, and manufacturability considerations− Demonstrated expert knowledge of legal and regulatory requirements for automotive seats, across international jurisdictions, to inform design specifications for 7 different plants/global regions− Fostered strategic partnerships with 3 manufacturing partners with contracts ranging from Full Service to In-house Design and Manufacture• Mobilised and developed the team, onboarding 18 new hires with no experience in seating and rapidly instilling expertise and high-performance culture:− Coached team members to think critically and develop alternate solutions to technical design issues− Embedded best practice project management frameworks and an agile benefits-led approach to delivery ensuring on time, in-budget delivery of results that meet and exceed quality, safety and cost objectives • Managed Engineering Design & Development budget of $10.2M demonstrating strong financial acumen to influence cost effective design and optimise value for money:− Achieved commercial objectives: upgraded seats were manufactured at the same cost per unit as the previous range (9 years ago), with enhanced styling and comfort • Member of Global Product Design team for Seating, harnessing consumer research and quantitative analytics to influence changes to Ford’s global standards for seat profiles• Nurtured relationships with cross-functional colleagues and manufacturing partners across the globe, working across time zones, harnessing strong communication and cross-cultural awareness to foster trust and collaboration
  • Ford Motor Company
    Lead Project Engineer
    Ford Motor Company Apr 2015 - Mar 2018
    Greater Melbourne Area
  • Gm Holden
    Senior Project Engineer
    Gm Holden Oct 2011 - Dec 2014
    Greater Melbourne Area
    • Managed a program of Product Development projects (Seating Design and Validation Management), to drive savings in manufacturing costs whilst maintaining customer comfort features and refreshing styling themes and cues:− Successfully delivered 25% annualised cost savings through the application of lean six sigma principles and design optimisation− Demonstrated deep understanding of local and global manufacturing requirements and regulatory standards− Member of the Global Product Design Team for Plastic Components - Seats• Managed the Technical Education Program (TEP) for the GM Holden Engineering Group in partnership with the University of Michigan, facilitating continuing professional development for 73+ GM Holden Engineers:− 73 GM Engineers successfully completed Master of Engineering programs with a variety of technical specialties, building the strategic knowledge base and capability of GM Holden− Coordinated work-integrated learning components of study, liaising actively with senior leaders to identify suitable projects and learning opportunities
  • Gm Holden
    Technical Education Program - Site Administrator
    Gm Holden Sep 2008 - Dec 2014
    Gm Holden Ltd.
    Manage the Technical Education Program (TEP) for the Engineering Group within Holden utilising a leading global University, University of Michigan, to ensure that GM Holden Engineers are on the leading edge of technical knowledge throughout GM.
  • Gm Holden
    Design And Release Engineer
    Gm Holden Apr 2006 - Oct 2011
    Australia
  • Gm Holden
    Design Engineer
    Gm Holden Jan 2002 - Apr 2006
    Australia
  • Gbc Scientific Equipment
    Applications Chemist
    Gbc Scientific Equipment Dec 2000 - Aug 2001
    Greater Melbourne Area

Thomas Lynch Skills

Teamcenter Value Stream Mapping Automotive Engineering Ppap Dfmea Fmea Automotive Apqp Manufacturing Engineering Unigraphics Vehicles Engineering Gd Design For Manufacturing Root Cause Analysis Geometric Dimensioning Nx Unigraphics Failure Mode And Effects Analysis

Thomas Lynch Education Details

Frequently Asked Questions about Thomas Lynch

What company does Thomas Lynch work for?

Thomas Lynch works for Hussey Seating Company

What is Thomas Lynch's role at the current company?

Thomas Lynch's current role is Senior Sustaining Engineer.

What is Thomas Lynch's email address?

Thomas Lynch's email address is tm****@****ail.com

What schools did Thomas Lynch attend?

Thomas Lynch attended University Of Michigan, Swinburne University Of Technology, Monash University, Monash University.

What are some of Thomas Lynch's interests?

Thomas Lynch has interest in Leadership, 35ft Sailboat With Up To 9 Crew Members, Skipper For Adamant, 38ft Sailboat With Up To 8 Crew Members, Crew Chief And Trainer For Laurelle.

What skills is Thomas Lynch known for?

Thomas Lynch has skills like Teamcenter, Value Stream Mapping, Automotive Engineering, Ppap, Dfmea, Fmea, Automotive, Apqp, Manufacturing Engineering, Unigraphics, Vehicles, Engineering.

Who are Thomas Lynch's colleagues?

Thomas Lynch's colleagues are James Paradis, Kevin Lachapelle, Sarah Burgess, Madeleine (Maddy) Ross, Shannon Benedix, Matthew Coskran, Clifford Parkinson.

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