Todd Barnhart - Senior Engineering Leader Email and Phone Number
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Todd Barnhart - Senior Engineering Leader personal email
A broad-minded, change-oriented, and enterprising engineering director with in-depth experience globally in strategic planning, training and mentoring, organization development, implementations, design and development, forecasting, cost/budget analysis, data analysis, compliance and regulations, applications management, new business development, advanced development, and mergers and acquisitions. An innovative and results-driven leader with exceptional problem-solving skills and who empowers an organization to develop highly efficient and forward-thinking initiatives and solutions while enhancing business growth and capabilities, fostering collaborative workforces, and maximizing efficiencies.project management | process improvement | systems management | program management quality assurance and control | design & release | thermal systems | HVAC | seating | interiors | automotive
Highly Marelli Usa, Inc.
View- Website:
- highly-marelli.com
- Employees:
- 102
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Highly Marelli Usa, Inc.Detroit, Mi, Us
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Director & Sr. ManagerHighly Marelli Usa, Inc. Sep 2021 - PresentShelbyville, Tn, UsResponsible for North American region Product Development, Program Management Office, NBD, Costing and Strategy. Leads and collaborates with global cross-functional teams to create new business proposals for aquisistion activities. Drives cost reduction and quality improvement actions for current model business. Focuses on PMO process improvements and program management leadership. Coordinates with Global counterparts to establish component technology roadmaps. Collaborates with regional and global manufacturing teams to optimize investment strategies for new business and future expansion needs.
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Director Of Climatesense/Advanced EngineeringGentherm Apr 2019 - Aug 2020Northville, Michigan, UsLed development of ClimateSense(TM) System, a distributed HVAC solution for automotive applications. Managed and initiated the following activities: integration of proposed system into demonstration vehicles, leading development of controls system, and validating thermal system and controls functionality at vehicle level. Directed co-development projects with OEM partners. Established program management system ensuring successful and timely delivery of team's goals. Implemented Agile/Lean program management process coordinating software, thermal system, and vehicle validation workstreams.• Oversaw project developing distributed heating and cooling system, improving passenger time-to-comfort and reducing HVAC system energy consumption by >30%. • Confirmed proposed ClimateSense system, maintained and improved passenger time-to-comfort, and saved a minimum of 30% of HVAC system energy consumption when compared to baseline system. Ensured results published in joint presentation with General Motors at SAE's TMSS in 2019.• Completed developing second-generation control software, using new proprietary algorithm, and delivered on time and on budget.• Led cross-functional team of thermal component, thermal systems, software, electrical system, and vehicle validation engineers. -
Director Applications Engineering - EuropeGentherm Oct 2014 - Apr 2019Northville, Michigan, UsIntegrated and organized Odelzhausen engineering and PM organizations into global organization after merger of W.E.T. and Amerigon. Supervised engineering department/team of 35 to 40 engineers responsible for acquisition and delivery of serial production projects for European-based automotive producers. Directed core products in portfolio, including climate-controlled seat products, thermoelectric coolers, PTC heating elements, brushless DC blowers, and new neck warmer. Managed budget, headcount, and personnel development. Led and coordinated projects across six global development centers of excellence. Designed and developed new and innovative concept properties and presented to OE customers. Collaborated with OE customers, validating the added value of proposed concepts. Directed serial production teams accountable for typical product development APQP deliverables. Established UK engineering team supporting JLR activities and oversaw total engineering budget of circa €4,000,000 per year.• Pursued and won climate seat business for Audi, BMW, JLR, and Mercedes' flagship vehicles.• Shifted development of lower-margin products to low-cost engineering centers.• Launched second-generation neck warmer and development of third-generation neck warmers.• Reduced local engineering labor cost by 15%.• Integrated Odelzhausen engineering team into global organization after WET/Amerigon merger.• Delivered serial projects with zero major launch issues.
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Engineering Supervisor For Advanced Heating & Cooling ApplicationsGentherm Aug 2009 - Oct 2014Northville, Michigan, UsOversaw development of new thermoelectric/Peltier devices for heating and cooling applications. Managed two U.S.A. Department of Energy (DOE)-sponsored development projects and ensured compliance with the requirements of grants. Led development of new thermoelectric heating and cooling devices for DOE- and customer-sponsored programs. Directed DOE deliverables for Exhaust Heat Recovery Thermoelectric Generator development project. Supervised investigations and development of battery thermal management systems, utilizing thermoelectric devices. • Implemented DOE project for thermoelectric-based Zonal HVAC system, delivering a prototype vehicle that demonstrated targeted >30% reduction in HVAC energy consumption.• Supported development of first-ever production thermoelectric battery cooler for Mercedes.
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Technical Fellow For HvacFord Motor Company (Automotive Holding Llc) 2005 - Aug 2009Dearborn, Michigan, Us -
Sr. Design EngineerVisteon Jul 2001 - Oct 2005Van Buren Township, Mi, Us -
Assit. Program ManagerVisteon Jan 1999 - Jul 2001Van Buren Township, Mi, Us
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Sr. Systems EngineerFord Of Germany Jul 1996 - Jan 1999Dearborn, Michigan, Us
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Hvac Component & Systems Development EngineerFord Of Germany May 1992 - Jul 1996Dearborn, Michigan, Us
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Gmi Co-Op StudentGeneral Motors 1987 - 1992Detroit, Michigan, Us
Todd Barnhart - Senior Engineering Leader Education Details
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Kettering UniversityMechanical Engineering
Frequently Asked Questions about Todd Barnhart - Senior Engineering Leader
What company does Todd Barnhart - Senior Engineering Leader work for?
Todd Barnhart - Senior Engineering Leader works for Highly Marelli Usa, Inc.
What is Todd Barnhart - Senior Engineering Leader's role at the current company?
Todd Barnhart - Senior Engineering Leader's current role is 20+ Years of Developing Highly Efficient Engineering Solutions | HVAC | Automotive Industry..
What is Todd Barnhart - Senior Engineering Leader's email address?
Todd Barnhart - Senior Engineering Leader's email address is tb****@****erm.com
What schools did Todd Barnhart - Senior Engineering Leader attend?
Todd Barnhart - Senior Engineering Leader attended Kettering University.
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