Production engineer with seven years of manufacturing and project experience with focuses in monomer and polyethylene technologies. My background includes experience in capital project execution, operations & manufacturing, monomer handling, operator training and process safety.
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Production Engineer IiiLyondellbasell Jan 2023 - PresentHouston, Tx, UsEngineer responsible for the optimization and safe operation of the LB1 Hyperzone polyethylene unit with specific focus on the purification, solids handling, extrusion, and utility sections of the process.Performs PSM evaluations and PHAs to assess and manage process safety risks. Works with CSE automation to identify process control opportunities and execute alarm rationalization coding changes and state based alarming. Improves operational reliability through identification of reoccurring equipment/operational failures and executing mechanical or procedural changes to address these failures.Achievements:• Created an estimated $7.2MM of recurring revenue through leading the plant side development of new high value, best in class product lines. Functioned as process SME to coordinate product development with R&D. Developed DoE plant trials for production of new product material for customer sampling. • Acted as Emissions Reduction Team Lead and managed personnel and projects across the LB1 and Q1 units. Reduced propane lost to the flare by 4MMlbs+ resulting in emission reduction of ~40 tons of VOC and ~1.8 tons of CO2 per year. -
Senior Improvement EngineerDow May 2022 - Jan 2023Midland, Michigan, UsManage all improvement projects for the Bayport Operations Site. Create and maintain the Plant Specific Technology Plan (PSTP). Identify, scope, and prioritize all improvement and compliance projects for the site. Serve as the Project Manager for all projects through planning, funding request, and execution steps.• Designed a $6MM, six-year mutigenerational site technology plan to prioritize highest risk gaps around the site. MGP designed to close 67 high target factor scenarios within four years.• Eliminated 46 safety gaps through scenario revalidation using the Risk Assessment Screening Tool (RAST). -
Gmaa/Maa Production EngineerDow Jun 2019 - May 2022Midland, Michigan, UsPrimary engineer responsible for the safe operation of the glacial methacrylic acid unit as well as Utilities for the B3, B4, HT, and HR units. Leads multidiscipline fouling team to identify causes of fouling in the field, design experiments to address fouling in the process chemistry lab, and implement findings in the field. -
Optimization Engineering Co-OpDow Jan 2018 - May 2018Midland, Michigan, Us -
Continuous Improvement Engineering Co-OpDow May 2017 - Sep 2017Midland, Michigan, Us -
Ethylene Oxide Catalyst Co-OpDow May 2015 - Aug 2015Midland, Michigan, UsCurrently part of Dow's National Students' Program which is designed to give student hires hands on work experience in large chemical facilities. At Institute worked at the Ethylene Oxide Catalyst plant and was able to learn operating methodology for the unit and company as a whole. Took the lead on multiple large improvement projects within my unit as well as ones that required collaboration across multiple units and sites.
Tom Burns Education Details
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University Of CincinnatiChemical Engineering -
University Of Cincinnati Carl H. Lindner College Of BusinessGeneral
Frequently Asked Questions about Tom Burns
What company does Tom Burns work for?
Tom Burns works for Lyondellbasell
What is Tom Burns's role at the current company?
Tom Burns's current role is Production Engineer at LYB | MBA Candidate.
What schools did Tom Burns attend?
Tom Burns attended University Of Cincinnati, University Of Cincinnati Carl H. Lindner College Of Business.
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