Tomas Freitas Carvalho

Tomas Freitas Carvalho Email and Phone Number

Plant Manager; Industrial Director; Manufacturing Manager @ ATR Consulting
Tomas Freitas Carvalho's Location
São Paulo, São Paulo, Brazil, Brazil
About Tomas Freitas Carvalho

I am graduated in Chemical Engineering, with a MBA in Business Management from FGV, with solid experience in Consumer Goods Industries.Solid experience in Industrial Plants, Supply Chain, Engineering, Planning, Maintenance, Product Development and Quality in both national and multinational companies in consumer goods, home and personal care, food, paper and pulp and chemical segments, BOMBRIL, FUGINI FOOD, VOTORANTIM PAPER AND PULP, BUNGE BORG FERTILIZERS, IPLASA/CANDURA and MRA EFFLUENT TREATMENT;Currently, Interim Manager at MRA Effluent Treatment as a Supply Chain Manager, actions towards Supplies, process improvements, and application of methodologies in Supply Chain areas, aiming at adding value to products and staff training through the use of the best market tools;Industrial Director at IPLASA/CANDURA, cleaning products, deployment of Supply Chain area, development of cost reduction projects, 20% decrease in workforce and overtime; relocation of the industrial layout entailing process time reduction, such as 30% in Softener; implementation of new Manufacturing Processes and new contra-types of inputs, dropping formulation costs in 15%;Management career at BOMBRIL S.A, from an internship position to a Plant Director role, management of over 500 employees from different areas, such as: Industrial and Engineering, HR, Controllership, Supplies, Logistics, Safety and site-related matters before private and public entities; Management of P&L, control of the Plant’s investment and expenditure budget, economic and technical studies, and action and reduction plans aimed at productivity and profitability; Plant Manager at FUGINI ALIMENTOS, tomato, condiment and canning manufacturer, highly automated plant with 24h/day activities in grain filling (800 t/day) e.g. corn, pea, bean; production of tomato pulp (1.000 t/day) during the 120-day harvest, in 6x2 scheme;Deployment of management tools such as Lean Manufacturing, TPM, OEE, MES (Industry 4.0); awarded in the LEAN SUMMIT 2010, for reaching the best results in consumer goods segment; Proactive interface with Sales (S&OP) and Marketing Departments concerning strategic planning and promotion of the achievement of both monthly and annual goals versus production and inventory programs.International Experience - Travel to Spain, United States, Germany, as coachings, factory visits, technical fairs and participation in summits.Thank you for your visit: ✉ tomas_freitas@uol.com.br | ✆ +55 19 9 9947-1299

Tomas Freitas Carvalho's Current Company Details
ATR Consulting

Atr Consulting

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Plant Manager; Industrial Director; Manufacturing Manager
Website:
consultatr.com
Employees:
2
Tomas Freitas Carvalho Work Experience Details
  • Atr Consulting
    Consultor Industrial
    Atr Consulting Jan 2020 - Present
    São Paulo, Brasil
    Na DUPLÁS, empresa de embalagens plásticas (líder em produção de escovas, vassouras e rodos), e anteriormente na AROMA, empresa do segmento químico, líder na produção de Glicerina Biodestilada e Biodiesel. Em ambas como responsável pela reestruturação organizacional e industrial;* Responsável pela gestão da operação, gerenciando áreas da Produção, Almoxarifado, PCP, Manutenção, Qualidade, Processos e Logística;* Definição de estratégias e planejamento de produção para alcance e cumprimentos das metas e objetivos acordados (budget e capex);* Desenvolvimento das habilidades e competências da equipe com objetivo de alcance de resultados operacionais e estratégicos;* Responsável por garantir o cumprimento de requisitos de segurança, qualidade, meio ambiente e inovação na operação;* Implantação e gestão dos principais KPIs de produtividade, qualidade, manutenção, segurança, entre outros, além do desenvolvimento e treinamento na implantação de ferramentas de gestão industrial (OEE, TPM, MES, introdução ao LEAN Manufacturing, entre outas metodologias;* Responsável por planejar e desenvolver estudos e alternativas de redução de custos de produção e periféricos, conforme oportunidades internas e necessidades de mercado;* Definir e monitorar os objetivos da área industrial, política de estoque, planos de produção.Alguns Resultados:* Implantação e medição de indicadores (produtividade, qualidade, perdas, desperdícios, custos) para definição das metas (KPIs);* Implantação do sistema MES (medição do OEE), com ganhos iniciais na ordem 12%;* Redução no número de devoluções/reclamações de clientes em aproximadamente 20%;* Redução no índice de ruptura. Assertividade foi para 96%;* Redução de perdas de 3,5% para 2,2%.
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  • Duplás
    Interim Supply Chain Manager
    Duplás Feb 2023 - Sep 2024
    Piracicaba, São Paulo, Brasil
    Position: Supply Chain Manager (Interim Manager) at MRA Effluent Treatment;Application of methodologies in Supply Chain related areas, aiming at adding value to products and training of staff from different areas through the use of the best market tools;Achievement of goals through the pursuit of opportunities and cost reductions, application of performance indicators (KPIs), Lean Manufacturing, Kaizen (Continuous Improvement), Manufacturing Management (MES), and Industry 4.0, tools that have been implemented and employed successfully in several companies.
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  • Aroma Bioenergia Ltda
    Industrial Director; Plant Manager;
    Aroma Bioenergia Ltda Jan 2020 - Nov 2022
    São Paulo
    Consulting company with extensive experience in the consumer goods segment (food, personal care and cleaning), aimed at both commercial and industrial development of processes and people.
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  • Candura
    Industrial Director
    Candura Feb 2016 - Sep 2019
    Piracicaba, São Paulo
    Company in the segment of home care, blowing and filling | R$ 150 MM/year;Position: Industrial Director. Report to the President / Shareholder.  Deployment of the whole Supply Chain area, from Supplies to Logistics, building several processes and procedures; professionalization of the areas through the standardization of all industrial activities; Development of the base (database; people and corresponding roles; registrations and tags) targeting the implementation of both MES (Manufacturing Execution System) and Lean Manufacturing, as manufacturing management tools; Lending of equipment, avoidance of investments estimated in nearly R$ 5MM and consequent impacts in cash flow; Assessment and Training of the whole Industrial Area Leadership team. Implementation of performance indicators (KPIs), S&OP, 360 analysis, feedbacks and feedforwards.
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  • Fugini Alimentos
    Plant Manager
    Fugini Alimentos Feb 2014 - Feb 2016
    Cristalina, Goiás, Brasil
    Company in food segment – Revenue estimated in R$ 500 MM/year;Position: Plant Manager. Report to the President / Shareholder.  Highly automated company with 24h/day activities in grain filling (800 t/day) e.g. corn, pea, bean; production of tomato pulp (1.000 t/day) during the 120-day harvest, in 6x2 scheme;  Optimization of key natural and energy resources and reduction of the Plant’s water and electrical energy consumption as a result of technical and behavioral actions; Direct report to shareholders in the head office (Monte Alto - SP), responsible for managing the whole Industrial Unit in Cristalina/GO, with a staff of over 500; Implementation of the whole Plant management and creation of performance indicators; management by results; optimization of workforce; asset recovery and assurance; control of maintenance; reduction of the Plant’s costs and general expenditure; Active participation in P&L, expenditure and investment budgets together with the team and annual budget and investment program for the area, definition of payroll costs, operational expenses, information technology implementations and provision of values; Assurance of the Plant’s safety and environmental programs, through corporate safety programs, working in the prevention of incidents and near-accidents.
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  • Bombril
    Diretor De Planta
    Bombril Feb 1992 - Oct 2013
    Recife E Região, Brasil
    Home and personal care segments – Revenue estimated in R$ 2.500 MM/year;Position: Plant Director. Report to the General Director. Management of 520 employees, including an indirect of 115; Management of Pernambuco Industrial Unit encompassing: Industrial area, HR, Controllership, Supplies, Logistics, Safety and all site-related matters before private and public entities; Implementation of Lean Manufacturing methodologies and Routine Management; Management and results of performance indicators (KPIs) and PQCDSM => productivity (OEE), quality, costs, distribution, safety and morale (ideas), besides the integral management of assets; Responsible Technician and Chemist for the Industrial Unit and for the corporate and environmental governance before surrounding communities and public entities; Implementation of the Plant’s management sustainability program, focusing on business (profitability), people, environment and stakeholders.Main Achievements: More competent processes which increased OEE from 65% to 73%;Deployment of Kanban system resulting in the reduction of internal inventory; 12% decrease in stocks of inputs generating a larger sheltered area available;20% reduction in direct workforce of Filling Sector;Mitigation of corrective maintenance downtime through preventive maintenance best practices.
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  • Bombril
    Plant Manager
    Bombril Mar 2005 - Jan 2010
    Pernambuco, Brasil
     Management of Pernambuco Industrial Unit including chemical product production plants (detergents, softeners, disinfectants, etc.), steel wool and derivatives; Internalization of the whole Blowing Area (Production of HDPE and PET flasks), acquisition of machinery and further installation (Pavan Zanetti Blowers, Aoki Injectors and Dubuit Serigraphy, besides Utilities); 10 p.p. efficiency enhancement (OEE) in filling line, using its own team in the methodology (MES) and identification of existing bottlenecks; Leadership of strategic development through the monitoring and collaboration of teams; Implementation of the Classified Sports Association in the Unit, creation of a fitness center and definition of several sports activities, seeking for improvements in employees’ life quality.Main Achievements: * Reduction in the costs of the flasks produced after the internalization of Blowers, with payback estimated in 1.5 year. Decrease in filling line tailing rates from 0.3% to 0.1%, through action plans engaging both employees and suppliers;* Improvements in material flow and realignment of equipment, resulting in a gain of free area (m2); * 8% reduction in direct workforce, maintaining production; deployment of improvement programs, new ideas, and cost reduction plans with the participation of all supply chain areas. Other positions at Bombril S.A.• Internship at Henkel Laundry Detergent plant – Barcelona/Spain - 2004• Production Manager, São Paulo plant. 2000 – 2005• Head of Engineering 1997 – 2000• Project Development Specialist 1993 – 1997• Process Engineer /Responsible for Maintenance 1992 – 1993
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Tomas Freitas Carvalho Education Details

Frequently Asked Questions about Tomas Freitas Carvalho

What company does Tomas Freitas Carvalho work for?

Tomas Freitas Carvalho works for Atr Consulting

What is Tomas Freitas Carvalho's role at the current company?

Tomas Freitas Carvalho's current role is Plant Manager; Industrial Director; Manufacturing Manager.

What schools did Tomas Freitas Carvalho attend?

Tomas Freitas Carvalho attended Fundação Getulio Vargas, Centro Universitário Da Fei, Fei - Faculdade De Engenharia Industrial.

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