Tony Sexton Email and Phone Number
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Mechanical Engineer with an extensive background working with and leading medical device research and development (R&D) cross-functional teams. Proven track record in working with external suppliers as well as the development and transfer of technology and products from concept to customer. Recognized for excellence and for significant contributions by Johnson & Johnson, the Society of Manufacturing Engineers, and the North American Stereolithography Users Group.
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Sexton Medical Device ConsultingTulsa, Ok, Us
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Senior Product Development EngineerSexton Medical Device Consulting Dec 2022 - Present
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Senior Product Development EngineerPorex Sep 2016 - PresentFairburn, Ga, Us -
Senior Mechanical EngineerDentsply International Dec 2013 - PresentCharlotte, North Carolina, UsMonitored and contributed to the design and development of an ultrasonic generator and transducer for minimally invasive oral surgery. Participated in and led design reviews to ensure design requirements were met.Designed and developed unique titanium and nitinol ultrasonic disposal tips for oral surgery. This leading edge technology greatly minimizes oral surgery time and enhances patient satisfaction. Located and closely coordinated with multiple manufacturers to develop processes and enhance existing process parameters to machine, weld, and heat treat titanium and nitinol. This enabled lab testing to determine surgery parameters and protocols. Organized and coordinated labs to evaluate and test the surgical procedure. Optimized the procedure parameters to minimize surgery time and maximize procedure outcomes. Utilized high resolution computed tomography to evaluate and verify procedure effectiveness. Evaluated new instrument concepts, designs, materials, and coatings for root canal access, utilizing nitinol, diamond coatings, and laser ablation. -
Senior Engineer R&DTerumo Sep 2010 - Mar 2013Somerset, New Jersey, UsEnsured that mechanical components on the System 1 Heart Lung Machine were IEC 60601 Third Edition compliant and redesigned the components to meet the standard. Submitted two patent applications as a result of this effort.Identified components that were not “Reduction of Hazardous Substances” compliant and created protocols and tests to switch from hexavalent chrome to trivalent chrome.Redesigned components to address customer inquiries and CA/PAs, resulting in a patent submission.Authored Engineering Change Requests and Engineering Change Orders to address numerous non-conformance reports.Participated on an FDA remediation team to resolve FDA audit findings. -
Sr. Project ManagerBlack Diamond Networks (Contract) Jul 2009 - Sep 2010Andover, Massachusetts, UsDrug Delivery SystemsDeveloped protocols to test Drug Delivery Systems/Kits that had been over-sterilized.Coordinated with multiple manufacturing and sterilization sites to identify, quarantine, and test over- sterilized products.Micro Power Tool Orthopedic Surgical InstrumentsResponsible for the transfer of an orthopedic micro power tool product line from R&D to manufacturing.Coordinating with R&D, Regulatory, Quality, Manufacturing, Marketing, suppliers, and Customers to improve the reliability of machined and plastic injection molded instrument components.Evaluating traditional and nano-coatings to determine their corrosion resistance to protect surgical instruments during cleaning and sterilization and to improve the instrument’s reliability. -
Project EngineerBit 7, Inc. (Contract) Sep 2008 - Feb 2009Created a cross-functional team for the redesign/cost reduction and the transfer of a monitor Display Arm to a new supplier with an annual savings of $200,000. Researched and evaluated alternative coatings technologies for components of the Display Arm. Developed verification plans, analysis, and testing protocols to ensure that the Display Arm meets design input requirements.Evaluated the feasibility of transferring other Display Arms to alternative suppliers.Coordinated with an Asian supplier in the redesign/cost reduction, testing, and documentation of Life Support System casters.
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Senior Product Development EngineerTeleflex Medical Oem Jun 2005 - Oct 2007Plymouth, Mn, UsDesigned, developed and enhanced new and existing Orthopedic surgical devices. Lead researcher in the development of new materials and manufacturing processes for surgical devices. -
Senior Advanced Technology Development EngineerEthicon Endo-Surgery Sep 1993 - Jul 2003Raritan, Nj, Us -
StudentUniversity Of Dayton 1987 - 1990
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Jet Engine MechanicUsaf May 1977 - May 1983Randolph Afb, Tx, Us
Tony Sexton Skills
Tony Sexton Education Details
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University Of DaytonMechanical Engineering
Frequently Asked Questions about Tony Sexton
What company does Tony Sexton work for?
Tony Sexton works for Sexton Medical Device Consulting
What is Tony Sexton's role at the current company?
Tony Sexton's current role is Senior Mechanical Engineer.
What is Tony Sexton's email address?
Tony Sexton's email address is to****@****rex.com
What schools did Tony Sexton attend?
Tony Sexton attended University Of Dayton.
What skills is Tony Sexton known for?
Tony Sexton has skills like Medical Devices, R&d, Manufacturing, Testing, Product Development, Cross Functional Team Leadership, Fda, Injection Molding, Rapid Prototyping, Iso 13485, Analysis, Design Control.
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