Tumul Rajesh Email and Phone Number
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Tumul Rajesh personal email
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• Around 26 Years hands on experience in CAD/CAM and Product Design & Development, Tool & Die Design (Hot Runner, Cold Runner Injection Molds, Compression Molds, Press Tools, Pressure Die Casting, Ferrous & Non Ferrous Sand Casting and Jigs & Fixtures) which includes team management, project management, product development, project implementation. • Experience in setting up Design Department, Tool Room & Plastic Injection Moulding Production shop, Assembly Line Setup, Product Automation• Proficiency in different CAD software like Unigraphics, Solid Works, Solid Edge, Pro/e, Autodesk Inventor, AutoCAD, UG CAM, Pro/ Manufacturing & Surfcam• Proficiency in Autodesk Mouldflow Analysis Software• Proficiency in different PDM software Solid Works PDM & Autodesk Inventor Vault• Proficiency in different PLM software Teamcentre & Pro/intralink• Deep knowledge on 3D Printing & RPT Processes• Rich Onsite Experience of USA, Germany & Japan• Development of Process Automation Systems• Experience in Plant Setup for Liquid Paint Shop and Powder Coating• Proficiency in:-o Program and Project managemento Technical and Engineering managemento Handling multiple projectso Cross Functional team managemento Product design and development in the field of Consumer Appliances, Automobile parts and Industrial productso Standard driven product design o Requirements gatheringo Project estimationo Project plan creationo Proposal makingo Following & improving Quality processes for projectso Resource management for multiple teamso Customer communicationo Pre-sales supporto Lean ManufacturingSpecialties: CAD Design, DFMEA, APQPNew Product Design and Engineering,Product & Vendor Development,Tool & Die and Jigs & Fixture Design,Rapid Product Development, Fanuc & Heidenhain Control CNC Programming, Plastic Product Mfg. and Assembly Processes,International Coordination of Mfg. and Design,FMCG & Automotive Product Design and Machine Design,Plastics Injection Molding, Die casting & Sand casting Trouble Shooting & Maintenance,Supplier and Customer Discussions,People Management,
Nipa International Pvt. Ltd., Gurgaon
View- Website:
- nipa.co.in
- Employees:
- 159
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Vice President: Design And OperationsNipa International Pvt. Ltd., GurgaonGurugram, Hr, In
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Vice President: Design & OperationsNipa International Pvt. Ltd., Gurgaon Dec 2018 - PresentGurgaon, India
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General Manager: Design & OperationsNipa International Pvt. Ltd. Dec 2014 - Nov 2018Gurgaon, India1.Managing a Vertical with multiple accounts end-to-end from account delivery, production support, new project development, people management, profit and loss management, revenue targets / margin goals, customer relationship, etc.2.Managing operations on a day to day basis in production support, to resolve production problems and ensure applications availability. Managing multiple development projects successfully within the timelines and budget.3.To lead the Engineering Functions (New product, Technology and Process development improvements), Product Test Lab, Tool Room, Press Shop, Injection Moulding Shop, Riveting Shop, Product Assembly & Packaging shop, Vendor Development & IT.4.Principal Accountabilities: On time and first time right New Product Development, a. New product costing b. Prototype/ sample development as per APQP process c. Process development and productionization & ERP Implementation.5.Establishment of processes and SOPs, a. Designing of optimum manufacturing processes b. Optimum designing of Plastic Injection Moulds, Press Tools, jigs and fixtures & process Automation System c. Ensuring adherence to the processes and SOPs.6.Identify and lead improvement initiatives a. Promote and encourage innovative ways of executing projects b. Supervise timely implementation of improvement initiatives c.VA/VE.7.MIS a. Generate timely and accurate MIS and create action plan for improvements required.8.Critical Challenges Timely and Cost effective product development and technology upgradation.9.Engineering and quality systems know- how Change Management champion, Analytical skills Leadership skills Vendor management skills.10.Problem Solving Decision Making Observing, collecting data, analyzing, using problem solving tools, eliminations,generating optimum solutions and implementing it.11.Managing performance of the team members, growth of team members, providing people leadership. Managing technical experts and business analysts towards account goals.
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Asst. Vice President: Design & Development And Process AutomationElmex Electric Pvt. Ltd. & Elmex Controls Pvt. Ltd., Vadodara Aug 2012 - Nov 2014VadodaraResponsible for supporting and leading cross functional teams and managing projects. Ensuring that all aspects of technology based projects (scope, quality, time and cost) are delivered to specified requirements and meeting agreed customer needs.Handling product transfer and new product set up for complicated products which require higher level of expertise. Assisting the product engineering manager in providing technical leadership to the junior staff. Mechanical design responsibility includes concept generation, 3D modeling, generating 2D drawing, defining CTF/CTQ dimensions, engineering analysis (GD&T analysis, DFMEA, DFM and FEA) and product realization activities. Support production by assessing product engineering issues of diverse scope that arise on production line. Suggest improvements to process to obtain improved quality and production yield. Participate in improvements to methodologies to maximize debug, integration and verification efficiency. Product Qualification and process qualification. Product Specification and process requirement Analysis. Solve product related problems and perform failure analysis related to product issues. Interact with customers and various departments on product related issues – engineering changes, new model development. Apply company approved processes related to job function. Work with design team to resolve design related issues. Participate in cost reduction activities in areas like material, inventory, scrap reduction, process, etc,. Suggest modification to work instructions, material or product changes so as to ensure superior quality of products. Other related tasks assigned by the superiors and respective functions. Guide, motivate and develop teammates to maintain a high degree of efficiency which will lead to a successful product launch. Coordinate with relevant function to resolve on quality and other product engineering related matters. -
Head Of Department: Design & Development And Process AutomationElmex Electric Pvt. Ltd. & Elmex Controls Pvt. Ltd. Aug 2010 - Jul 2012Vadodara1. To understand product requirements from Customer/ Marketing and further plan the layouts for the project including NPD/ Product or Process Improvement.2. After Product Conceptualization and further approvals from customer/ marketing, to draft/ manage entire design/ product development cycle.3. To Schedule Project Deadlines by detailed planning and allocation of responsibilities to Team Leaders/ members using ERP.4. Responsible for management for all research in the fields of Product Finalization, Material Finalization like, Applications of Engineering Plastics, Ferrous & Non-ferrous Sheet Metal and selection of right bought out parts.5. Development of Mock-ups and Engineering Samples through RP/ 3D Print & from Silicon Rubber Mould and further release of final product manufacturing Drawings.6. Co-ordinate with Marketing/ Customer for different phases of product development, approval, trials & tests along with different standards (ATEX, UL, CSA & CE).7. Understanding of DFM: issues and prioritizing Risks perform feasibility study to provide design/ process change as solution without compromising over Product Quality.8. Responsible for Authorization of all Engineering related document like process sheets, assembly sequence charts, wiring diagram, revision notes, Engineering change requests.9. General Assembly drawings, Inspection & testing procedures. Review of existing products to optimize design (VA/VE) and manufacturability as well as optimization of secondary operations.10. Present ideas through design reviews and drawing signoff, deliver required design documents.11. Standardization & commonization of parts, Implementation of Product Lifecycle management (PLM).12. Customization of CAD to improve quality of design and fool proof design productivity.13. Implementation of Design & Development module (starting from customer inquiry to New product development & PPG) in the ERP system.
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Project ManagerSamtel Engineering Services; Gurgaon Mar 2003 - Jul 2010Gurgaon• As a Project Manager involved in:-o Program and Project managemento Technical and Engineering managemento Handling multiple projectso Cross Functional team managemento Product design and development in the field of Consumer Appliances, Automobile parts and Industrial productso Standard driven product design o Requirements gatheringo Project estimationo Project plan creationo Proposal makingo Following & improving Quality processes for projectso Resource management for multiple teamso Customer communicationo Pre-sales supporto Rich Onsite Experience working with multiple companies in Milwaukee & Minneapolis (USA), Heidenheim & Heilbronn (Germany) & Tokyo & Kawasaki (Japan) Managing Projects end to end. Supervising a team of 75 engineers including team members, team leaders & project leaders and also ensure project delivery. Liaising with customers, estimating cost and preparing Proposals & Conducting technical discussion with customers as well as vendors, projects planning, scheduling & documentation. Interpreting with customer through technical presentation. Product designing & validation of different type Bike carriers (1, 2, 3 & 4 Bikes mount) considering given manufacturing cost & load. Product designing of Revolving Foot Plate assembly for trailer Jack. Reverse engineering of Slide out lock mechanism & Paddle assembly of Marine trailer. Pressure die casting product designing for Recreation vehicle in SolidWorks. Reverse engineering of Trailer accessories products including Plastics, Sheet Metal, casting & structural parts. Legacy Data conversion project for Heating, Ventilation & Air Conditioning (HVAC) products Plastics & Sheet metal product designing with 2D to 3D legacy data conversion of Industrial & Domestic Sweeping & Scrubbing vehicle. Designed plastic Flush valve for WC in Pro/E 2001 for US client. Cost reduction of existing valve by reducing no. of parts, ease of assembly and cheaper manufacturing processes.
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Sr. Engineer-Design & DevelopmentGenus Overseas Electronics Ltd; Jaipur Sep 2001 - Mar 2003JaipurGenus Overseas Electronics Ltd., an ISO 9001: 2000 Public Limited Company forms an integral part of the reputed 300million USD Kailash Group. The company primarily deals in manufacturing and distribution of Electronic Energy Meters, Power Distribution Management Projects, Hybrid microcircuits, Inverters, Batteries, Home UPS and Online UPS across India as well as globally. Equipped with avant-garde facilities and a team of highly qualified and experienced scientists, it is committed to develop complex technologies at an affordable price. It’s top-notch R&D laboratory, approved by the Ministry of Science and technology, Govt. of India, has enabled the company to dominate the power infrastructure and electronics segment’s engineering domain. As a step forward Genus has launched IT enabled Distribution Transformer Metering System, Feeder Monitoring and Management System, Smart Street Light Management System with value added software application for providing end to end solutions for energy management.
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Engineer-Research & DevelopmentKrishna Maruti Ltd; Gurgaon Feb 2001 - Sep 2001GurgaonKrishna Maruti Limited is a Joint Venture Company of Suzuki Motor Corporation of Japan & Maruti Udyog Limited. The company has a technical collaboration with SNIC of Japan. Krishna Maruti Limited is South Asia's Largest Manufacturer of Seating Systems for Automobiles. Krishna Maruti Limited is also India's first Company to use Robotic PU Plants. Both the PU Plants are Fully Automatic & Robotic and are capable of producing Dual hardness Pads for better orthopedic comfort. Krishna Maruti Limited has in-house Welding Shop for manufacturing Frames for Seating System This weld shop is equipped with CNC machines and conventional welding machines like Mig Welding, Resistance Welding. Seat assembly is performed on Conveyorised lines using SNIC 's technology. KML is capable of conducting test as per European Homologation and Japanese's Standards.Significant Achievement: Developed and established complete seating system of new model Maruti Versa within stipulated period of 4 months.Responsibilities:Product Design: Product design changed as per requirements suggested by Suzuki, Japan & Maruti Udyog Ltd. Product designed for functional analysis for older model cars to improve sales in Indian Market. Designed & developed PU Moulds for Maruti Versa seats. Designed Door Liner for Maruti 800 & Maruti Zen. Successfully maintained design documentation as per ISO: 9001standards and design data management.
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Design EngineerSemco Electric Pvt. Ltd; Jaipur Sep 1998 - Feb 2001JaipurSEMCO Electric is a trusted manufacturer of a complete line of UL listed and CSA certified electrical fittings and Wiring accessories for the industrial, commercial, and residential construction industry. It is an ISO 9002 certified 100% export unit manufacturing electrical products for the American and Canadian Markets. It has full-scale of Design Center, Modernized Tool Room with latest CAD/CAM software, CNC Machines, Plastics Injection Molding Machines, Pressure Die Casting Machines, Hydraulic Presses, Modern Foundry with Induction Furnace and Machine Shops.Responsibilities: Product Design: Product Designing as per UL & CSA standards using Pro-e/ Unigraphics & Solid Works Reverse engineering of the products for Engineering Standard & Automation (ESA) project Worked on Flow analysis to optimize the product development of plastic & Die casting parts. Interacting with customers on product requirements and constantly improving (VA/VE) the product designs for reduction in cost and rejections Functional analysis and complete technical appraisal of product (3D Model) Closely interaction with design review team before releasing the designTool Design & Development: Designing of Plastic Moulds, Pressure Die Casting, Snap-Flasks Match Plates, Cope & Drag Match Plates, Checking Gauges and Jigs & Fixtures using Pro-Mould, Unigraphics & Solid Works. Closely interacting with Tool Room activities for Tool & Die making and for Selection of Mould Bases, Raw materials & Cutting Tools for Tools & Dies. 3-Axis CNC Programming for Cavity, Cores of Mould parts, Match Plates, Patterns & Core Boxes for CNC Milling & Lathe Machine using Pro-Machining/ UG CAM/ & Surfcam.
Tumul Rajesh Skills
Tumul Rajesh Education Details
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Symbiosis Centre For Distance Learning (Scdl), PuneOperation -
Central Institute Of Plastics Engineering & Technology, MysoreA
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Bjp College, BhubaneswarPcmb
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Govt. High School, BhubaneswarEnglish, Mathematics, Science
Frequently Asked Questions about Tumul Rajesh
What company does Tumul Rajesh work for?
Tumul Rajesh works for Nipa International Pvt. Ltd., Gurgaon
What is Tumul Rajesh's role at the current company?
Tumul Rajesh's current role is Vice President: Design and Operations.
What is Tumul Rajesh's email address?
Tumul Rajesh's email address is ra****@****hoo.com
What schools did Tumul Rajesh attend?
Tumul Rajesh attended Symbiosis Centre For Distance Learning (Scdl), Pune, Central Institute Of Plastics Engineering & Technology, Mysore, Bjp College, Bhubaneswar, Govt. High School, Bhubaneswar.
What are some of Tumul Rajesh's interests?
Tumul Rajesh has interest in Product Design And Development, Economic Empowerment, Environment, Education, Innovative And Creative, Strategic Planning, Management Techniques, Animal Welfare.
What skills is Tumul Rajesh known for?
Tumul Rajesh has skills like Design For Manufacturing, Manufacturing, Product Design, Engineering, Product Development, Gd&t, Sheet Metal, Project Management, Pro Engineer, Lean Manufacturing, Injection Molding, Unigraphics.
Who are Tumul Rajesh's colleagues?
Tumul Rajesh's colleagues are Aman Deep, Divesh Kumar, Surinder Singh, Rahul Chandel, Vijay Rathee, Gaurav Singh, Shaji Kochu Naraynan.
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