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• Leading a team of 5-10 engineers and 50-70 suppliers for OEMs like Ford, TATA Motors, Chrysler, Helix, Hirschman, BMW and so on• Working as a PPAP coordinator to prepare and evaluate all documentations for NPI & mass production items and also conducting PPAP run at supplier’s end to verify & validate the process as per the customer guidelines and criteria• Developing, training & implementing Supplier Management System for SEL packaging facility and Interacting with other departments to provide updates on containment activities and ensuring the production target meet as per standards• Coordinating RMA activities for collecting credit notes for supplier’s quality related costs• Conducting monthly meeting for MIS review and communicating the status & observations regarding the quality objectives• Identified quality trainings needs, fascilitated training for coach inpectors & operations team on 5S, SPC, MSA, APQP, PPAC & Cp-k• Certified internal auditor for IATF 16494, worked with cross functional team to complete QMS audits, internal audits, work station audit & took follow-ups to close open action items in stipulated time span• Implementing FAI, In-process and Final Inspection Measurement and monitoring Operations / Project / Engineering Team on Quality Clearance and fulfillment of Customer Commitments• Creating Product Quality Plan, Inspection Test Plan and routine quality work in line & approving documents• Performing quality related procedures such as NC, CAPA, documentation, SCAR activity to minimize the error during new transitions as well as the ongoing transitions• Accompanying the IMDS Team for submitting material composition along with lead free components to customer portal and reviewing the supplier IMDSHighlights:• Developed, trained & implemented Supplier Management System for SEL Packaging Solutions• Coordinated and analyzed the team to drive Kaizen week and facilitated improvements in the production line by implementing Poka-Yoke, Kaizen.
Eaton
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Senior Engineer Program QualityEatonPune, Mh, In -
Senior Engineer Program QualityEaton Apr 2022 - PresentPune, Maharashtra, IndiaWorking as Senior Engineer Program Quality for OEMs like PSA ,Daimler, Ford, TATA Motors, Chrysler, Hirschman, BMW , M&M , HMCL , HERO , Eicher and so on by co-ordinating around 60 to 120 Suppliers Globally.Managing Vehicle ,e-Mobility & Aerospace segments for NPD quality start from Design to SOP stage. Co-ordinate with Enginnering , NPC , VD and PE to assure first time right quality products dispatch to customer. Planning with SQE and SDE team on daily basis to assure right product coming from supplier and right product is dispatching to end customer. Co-ordinating for SPPAP evaluation for new vendor assessment and approvals . Attending Design review with CFT team to identify design related issues in new product for functional , fitment and aesthetical issues. Attending Tool design review to ensure that all quality aspect are considered for new product with all critical dimensions and functional aspects to it. Attending Process review to ensure process will be defined as per guideline by capturing all defects from manufacturing process to prepare defect free products. Monitoring all under development projects as per APQP guidelines and micro plan . Conducting quality meeting to resolve issues in child parts , In-process rejection and Lab failure with QPR submission. Verifying Child part SIR approval as well as Product SIR approval from Customer. Conducting monthly meeting for MIS review and communicating the status & observations regarding the quality objectives Identified quality trainings needs, facilitated training for coach inspectors & operations team on 5S, SPC, MSA, APQP, PPAP & Cp- Cp-k Certified internal auditor for IATF 16494, worked with cross functional team to complete QMS audits, internal audits, work station audit & took follow-ups to close open action items in stipulated time span. -
Assistant Manger Supplier QualityUno Minda Group Sep 2019 - May 2022India• Multi-faceted & proactive professional with an extensive experience of over 11 years in Quality Engineering & Management with a major contribution in enhancing the new product development ,supplier quality , in-process & customer quality in the field of Automotive & medical devices.• Ensure effective engagement of the Quality Organization for new programs, by managing the Quality and Safety Verification activities.• Effectively managed Vendor/Supplier Development & Assessment; ensured quality & cost improvements and process enhancement• Proficient in Advanced Product Quality Planning and Production Part Approval Process• Hands on experience in Design Validation Planning and Test report preparation and verification.• Hands on experience in Customer PPAP audit co-ordination and MOM points closure.• Hands on experience for analysis for new product quality issues along with customer complaints and action plan.• Hands on experience in conducting QAV audit for verification of line readiness and End of line testing M/C as per customer approved drawing.• Hands-on knowledge in Return Merchandise Authorization (RMA) for Real-time systems and preparation of quality documents like Check Sheet, FMEA, SPPS, SOP, CP & 8D Analysis Report along with Yield, MRB, SCRAP & LPA Reports• Performed multiple operations using Baan, SAP, Qual-FX, IMDS Portal for Quality Administration & Management• Successfully implemented various techniques of Six Sigma like Kaizen & Poka-yoke and ensured process enhancement at various quality levels• Highly ambitious & hardworking individual with excellent relationship management skills; possess a go-getter attitude along with strong communication, coordination, analytical & networking capabilities• Certified Supplier Auditor for IS0 9001:2015 for conducting audit at Supplier end .• Certified Internal auditor for ISO 9001:2015, IATF 16949 and ISO 13485 -
Sr.Quality AnalystFlextronics May 2015 - Sep 2019Hinjewadi Pune• Define PFC, QCL, PFMEA, SPC, SOP (Standard operating procedure), High Level documents etc. • ISO/TS 16949 internal audit certified and conduct internal audit for the cross-functional teams.• Worked on BOM, Create part no, description and added to the Flex Q.• Working as Flex Q Administrator i.e. Creation of CC, NC, CAR, AD, etc.• Creation of the Customer Complaint into system, and coordinating with the customer.• Actively participating in process review, BOM and ECN (Engineering change notice) and setting the process, program, making document, making checklist etc. with the new ECN.• Supporting site remotely with all available tools and providing efficient, timely and delighted service related to quality aspect within stipulated timely constraint.• Improve companywide Quality including Incoming inspection, In-process inspection and Final product through various improvement initiatives and living Quality Management System.• Preparing the quality related process i.e. NC, CC, CAR, documentation, Deviation etc. • Carrying out 5S, Poke- Yoke and kaizen activities for continuous improvement.• Contribute to achieving the defined functional goals • Lead improvement programs in projects (i.e. Lean Project) and Kaizen implementation.• Perform Delivery Check activities and Establish processes in projects related to various different process. • Conducting trials for all Engineering changes and coordinating with other related depts.• Hands on working experience in BaaN, Agile, MES, Flex Q, and QCBD. -
Engineer Quality - NpdLumax Industries Limited Dec 2010 - 2015Pune Area, IndiaCurrently handling team of 85 members including 2 junior engineer. Working on implementation of TS 16949:2009 to increase productivity with best of quality.Monitoring monthly OEE for better productivity with zero inventory .Implemented kaizens and poka yoke on line for better process to minimize custmoer end problem.Achive day today target by using 3M activity.Maintain 5 S activity on shop floor for better working.
Tushar Bari Skills
Tushar Bari Education Details
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First Class
Frequently Asked Questions about Tushar Bari
What company does Tushar Bari work for?
Tushar Bari works for Eaton
What is Tushar Bari's role at the current company?
Tushar Bari's current role is Senior Engineer Program Quality.
What is Tushar Bari's email address?
Tushar Bari's email address is tu****@****ail.com
What schools did Tushar Bari attend?
Tushar Bari attended University Of Pune.
What are some of Tushar Bari's interests?
Tushar Bari has interest in Children, Politics, Education, Environment, Poverty Alleviation, Science And Technology, Disaster And Humanitarian Relief, Human Rights, Animal Welfare, Arts And Culture.
What skills is Tushar Bari known for?
Tushar Bari has skills like Engineering, Manufacturing, Fmea, Iso/ts 16949, Kaizen, Continuous Improvement, Lamp, Automotive, Product Development, Automation, Team Management, Baan Erp.
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Tushar Bari
Cse' 2024 Grad | Pythonista | Python Scripting | Web Scraping | Etl | Data Engineering | Scrapy | Sql | Spark | DatabricksPune/pimpri-Chinchwad Area -
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