Tushar Chaudhari Email and Phone Number

Worked for OEM like Skoda,Volkswagen,Hyundai, Kia for design of IP,CC.1. Customer interactions to collect inputs,Prepare MoM and share proposals and required output.2. Analyse Customer inputs for Safety regulations (ECER21) & homologation requirements.2. handle team of 2/3 to create B surface for Automotive interior plastic parts considering Assembly,manufacturing Feasibility,gap/flush requirements.4. Analyse Design CAE requirements,3. maintain 3D & 2D Data using Teamcenter.

Project: VW271 DECO (Customer: VolksWagen)Role: Acting Product Design Engineer to lead Design team of Center IP Décor.Responcibilities: Interaction with Clients, Cross functional Team, suppliers to Collect Requirements, Input & DFM. Prepare MoM to track Data sharing.• Benchmarking of existing products to facilitate Design and Development.• A-surface Proposal considering Assembly, Tooling, Packaging, Gap/Flush.• Lead the team of 3 to make B-Surface CAD, Assembly Drawings as per Priority.• Maintain & Track CAD data & Drawings using PLM Server.PROJECT-2VF36-IP (Customer: Vinfast)RoleSenior Design Engineer of Driver Side & Glove Box Assembly of IP.Responsibilities• A Surface Feasibility Study & Creation of B Considering Tooling Feasibility.• Checking all fixations with FIS standard and improving cad maturity.• Making proposals for the interfaces & Fixations on parts & Shroud positions.• Benchmarking of existing products to facilitate Design and Development.• Implementations of DFM received from suppliers.PROJECT-3 KIA-QY-IP, BJA-IP,VW-316-DP (Customer: Hyundai-Mobis, PSA,Volkswagen)Role:Design Engineer of Defroster Ducts of IP, Rear Door Carrier of DP Assembly.Responsibilities• Rear Door Assembly feasibility, Fixation strategy like heat stack welding,Retainer clips (Fixation with BIW), snaps and clips (Internal Parts).• Making proposals for cross sections of ducts considering the Airflow & proposalfor Fixations of child parts (Inserts, Arm-Rest) on Door Carrier.• Benchmarking of existing products to facilitate Design and Development.• Applying the knowledge of processes like Plastic Welding (Hot Plate Welding,US welding) etc.• Implementations of DFM received from suppliers.

1. Take Fitment trials of Footstep Assembly,Swing mechanism, Inner & Outer Door Lock mechanism on proto-vehicles.1. Modification of A surface of fender considering environment. (Proposal) 2. To Develop or modify B-surface of above parts considering tooling. 4. Change the cad to resolve issues occurred while Assembly. 5. Maintain & Track CAD data & Drawings using Teamcenter.

1. Take Fitment trials of above Swing Mechanism, Footstep Assy’s, Inner & Outer Door Lock Mechanism on proto-vehicle NGT (2518 & 2523). 2. Modification of A surface of fender considering environment. (Proposal)3. To Develop or modify B-surface of above parts considering tooling. 4. Change the cad to resolve issues occurred while Assy. 5. Maintain & Track CAD data & Drawings using PLM Server.

PROJECT :NGT (2518 & 2523) -AMW Motors LtdRole :To design, fitment trial & release of Fender assy, Door Inner handle leverResponsibilities:• Modification of A surface of fender considering environment. (Proposal).• To Develop or modify B-surface of above parts considering tooling.• Take Fitment trials of above Assy’s on proto-vehicles.• Change the cad to resolve issues occurred while Assy.• Maintain & Track CAD data & Drawings using PLM Server

PROJECTX601, Sumo-CAPSULE (Army Vehicle) –Tata Motors LtdRole:Designing of sheet metal bracket assemblies for packaging of Auto-electrical parts(Cabin Fuse Box, Washer-Bottle assy)Responsibilities:• Interaction with Cross Functional Teams (Engine, Chassis, Cab Design, W/H dept.)to provide or ask support for bracket assembly position in VCS.• Design bracket assemblies considering tooling, environment, TML standards(Material, Nuts-Bolts, Washers).• Generate 2D drawing of Bracket assembly as per TML standards.• Create or modify, stored the designs in PLM using Team Center 9.1.

worked in Vehicle Integration dept

PROJECTS2CD, B515 (Clients: Faurecia, Mahindra, IAC)Role:To design checking fixture for Center Console (Assy & child parts), Cup holder,Glove box Inner Lid, Body side outer as per client requirement.Responsibilities• Interaction with Clients, Collect necessary data, Prepare MoM sheets.• Decide Locaters, Datum’s of fixture as per part RPS.• Design the fixture considering Mfg, Material, CMM probing feasibility.• Check 2D for manufacturing (surface finish, M/c reference, Tolerance).