Tyson Baker Email & Phone Number

Simpsonville, Sc, Us

Plano, Tx, Us

Multi-site responsibility for continuous improvement program.

Lexington, Ky, Us

Responsible for overseeing startup of new manufacturing facility. Hired complete staff including HR, Maintenance, Production, and Production support. Responsible for managing construction projects and making sure projects are completed on time and on budget. Overseeing all equipment installation. Set up plant systems including accountability board, maintenance work order system, PM process, salary, 5S program, and hourly training process. • No lost time or recordable incidents at facility• Reduced project timeline by over 6 months by sourcing electrical equipment from alternate equipment dealer• Saved over $1M YTD by modifying construction designs

Plano, Tx, Us

Responsible for all the safety and production-related efforts/output for a medical device manufacturing facility with multimillions in monthly sales related to Biopsy Instruments, Guidewires, IVC Filters, Procedure Kits, Extended Dwell Catheters, and Drainage Catheters. Review schedules and all disciplinary actions of associates; schedule machine availability; coordinate maintenance; determine and set production goals with accountability for meeting goals; forecast, Labor Efficiency, DPM, Overhead Spending, and Scrap; ensure safe working conditions and quality (CPM).🔹 Oversee 200 direct reports including 5 Process Supervisors, 1 Machine Shop Manager, and 15 Production Team Leads🔹 Currently leading 50 months, and counting, without a lost-time accident🔹 Completed 6 CAPA’s that were all determined to be effective- CAPA on #1 customer complaint resulted in reduction in complaints🔹 Reduced direct labor cost by 6-figures, annually🔹 Decreased plant scrap cost by 6-figures, annually🔹 Part of team that successfully transferred contract manufactured product line to internal manufacturing resulting in over a million dollars in annual savings

Milan, Italy, It

Responsible for goal attainment, personnel, safety, and annual production in a 800K Sq. Ft. facility producing more than 50K metric tons of underground Energy Distribution Cable with $4M in monthly revenues. Review scheduling, discipline, and training of associates. Schedule machine availability and coordinate maintenance.🔹 Responsible for over 250 direct reports including 4 Process Managers, 5 Process Engineers, and 16 Production Supervisors in a 24-hour, 7 day-a-week continuous operation- Achieved 1.5M man-hours without a lost-time accident🔹 Minimized customer complaints related to manufacturing by 45% from 2012 to 2015🔹 Reduced plant scrap percentage from 8.6% in 2012 to 7% in 2013 and down to 6.1% in 2014🔹 Increased direct labor efficiency from 94.1% in 2012 to 99.3% in 2013; finished 2015 at 99.9%🔹 Increased plant output from 48,942 metric tons in 2012 to over 61,000 metric tons in 2015 with no additional equipment🔹 Key user in SAP conversion during May 2014; responsible for identifying gaps, working with development team, and testing the final operative version; trained 150 operations users

Milan, Italy, It

Contributed to efficiencies in labor, quality, and production metrics related to the annual production and sales of more than 30K tons of product.🔹 Supervised and motivated over 100 direct reports, including 8 Production Supervisors, 2 Process Engineers, and one Process Leader in a 24/7/365 continuous operation🔹 Led multiple DMAIC projects targeting waste control that resulted in quantifiable YoY savings- Lowered scrap percentage in department from 3.5% in 2010 to 2.5% in 2011, and 1.9% in 2012- Achieved $80K in savings from 2011 to 2012🔹 Improved the Right the First Time from 89% in 2010 to 93% in 2011, to 94% in 2012🔹 Increased direct labor efficiency from 68% in 2010 to 83% in 2011, and 103% for 2012🔹 Implemented Statistical Process Control (SPC), saving $1.2M in compound usage for all of 2011🔹 Achieved a turnaround for an underperforming (worst) production line to a model line; performed total productive maintenance (TPM) on the line to achieve positive results in OEE, Scrap, and RTFT

Milan, Italy, It

Responsible for supervising one shift of LV associates (Union Plant); directly supervised 20 employees (16 operators, 3 quality inspectors, and 1 lead technician); ensured that safety, quality and production goals were met; prior experience with General Cable included the following – Machine Operator (2006-2008), QA Lab (2008), Production Coordinator (2009); as Lead Technician given special assignment to create a training program for all of the extrusion lines and quality areas in the plant.*Increased the Direct Labor efficiency of the shift in 2010 by setting expectations and holding associates accountable.*Lowered the DPMU of defective parts per million units in 2010 by attacking the root cause of the non-conforming product.*Raised the OEE of the critical machine in the LV value stream from in 2010 by developing a daily process audit and doing SMEDs on the changeovers on the line.*Completed a DMAIC project on scrap and reduced plastic scrap on a changeover from 75 lbs. per changeover to less than 10 lbs. per changeover by doing SMED events.*Developed “Operator Certification” training manuals.