Udayakumar Shetty Email & Phone Number

Jubail

Seamless steel pipe manufacturing plant consisting of furnace, rolling mill and finishing line equipment

Kolkata Area, India

Jubail, Saudi Arabia

•Functioned as an:In-charge of the complete maintenance of CRM Complex comprising of Cold Mill, Pickling Line, Galvanizing Line and Colour Coating Line. Strategic and productivity enhancement , Cost controlling projects execution and implementationProject Management Leader for new projects of down stream nature. Successfully managed one colour coating line revamping project, and forming line projects.•Involved in:Approving and implementing engineering modification for safety, quality and productivity improvementsControlling down time, implementing improvements, root cause analysis of all major problems and taking preventive measures. Improved the prime yield at Galvanizing line to 98% by minimising the down times.•Spearheaded a team of 200 members for managing the erection & commissioning of 250000 MT Cold Rolling Complex comprising of:Danieli make 4Hi Cold Rolling Mill with Level 4 AutomationFully Automatic Push Pull Pickling LineHigh Speed Fully Automatic NOF Galvanizing Line with built in Skin Pass and Tension Leveller.Utilities like RGM, ARP, WTP, Boilers, Compressors, etc.•Undergone 2 months theoretical and practical training at the HQ of M/s Danieli, Italy

HighlightsFunctioned as an In-charge of the complete operations of Steel and Aluminium Rolling Division.Led Operations & Maintenance of 4 Hi Hitachi Cold Rolling Mill (Steel-Flat Product), Galvanizing Line, Tube Mill, Aluminium Rolling Mill and Finishing Lines. Initiated and implemented the augmentation of cold rolling mill electrical system by changing with latest digital drives of ABB and PLC’s of Siemens S-700Executed production enhancement project of Continuous Galvanising Line by incorporating Loop Towers, EPC, Drive Change, etc

Kampala, Uganda

•Successfully managed the erection & commissioning of:TAIYO make Continuous Galvanising Line (also involved in the selection of technology, analysis of project data, techno- commercial feasibility study and procurement of equipment)Conversion of Coil to Sheet Galvanizing Line to Coil-to-Coil Line by installing fresh equipments like Bridle Roll, Shear Re-coiler and its engineeringRoll forming line and pipe mill•Maintenance and operations of Wet Flux Continuous Galvanising Line, Roll Forming Line & Pipe Mill•Led the setting up of Quality Lab and implementing necessary systems & procedures.

HighlightsLooked after the operations and maintenance of Cold Rolling Complex consisting of 3 Cold Rolling Mills, Pickling Line, Electrolytic Cleaning Line, Batch Annealing Furnaces, Cut to Length Lines and Slitting Lines. Played a major role in the successful erection, installation and commissioning of:Three Cold Rolling Mills, Galvanising Line, Pickling Line, Electrolytic cleaning line, Batch annealing furnaces, four slitting lines and three cut to length lines.Capacity Enhancement Equipment of 4 Hi Cold Rolling Mill by additional equipments like Quick Roll Changing Device, Hydraulic Screw Down, Bender Force, etc.Capacity Enhancement of Continuous Pickling Line by incorporating Wet Loop Pit, speed increase, Second Pass Line and shifting of Horizontal Looper. Involved in the dismantling & forwarding and subsequent erection & commissioning of:Innocenty Blow-Knox (Greece) make Second Hand 4 Hi Cold RollingDEMAG make Skin Pass Mill purchased from France

PROFESSIONAL AFFILIATION: Member of Fluid Power Corporation of India

B.E, Mechanical

Bachelor Of Science