Udayan M. Email & Phone Number

Calvert Alabama

United States

• Currently managing capital/maintenance project around the facility which includes preparing AFE, design and development, equipment selection, fabrication and installation.• FY24 I worked with a team of engineers coordinating the installation of $8M production line, this includes the request of capital expenditures, planning with outside vendors and stake holders, redesigning plant layout, refurbishing equipment, installation of the system and provide SOP until moved to production.• Using the project management tool like CAD 2D/3D, MS Project I was able to complete projects on time within budget.• Worked closely with production and maintenance team to perform RCA and redesigning equipment, resulting in increased output by 5% and reduced downtime by 8%.• Other activities includes creating and implementing JSA, TPM, & PM to improve the reliability of the machine and provide safe working environment (OSHA, EPA) for the employees.

Mississippi, United States

• Planning / Scheduling work orders, manage inventory and restocking parts.• General maintenance around the plant and practice periodic maintenance on all the equipment• Fixing electrical and mechanical issues in the mill CNC machines (Accu Router-FANUC)• Designing and implementing new ways to optimize production time in older machines• Using OSHA standards to maintain a safe work environment

Mississippi, United States

• Using 3D modeling software (SolidWorks) redesign equipment to reduce manual labor.• Using failure analysis tools to identify and perform risk mitigation on equipment and project.• Perform failure analysis on manufacturing process to identify bottle neck in the system.

India

• Design and Assembly of control valves and seat rings using ISO 4411:1986 and ISO 5208:1993• Analyzing fatigue and reason for failure using root cause analysis methods• Testing components for defect using Ultrasonic Testing• Testing pipes for crack using Radiographic Testing (X-Ray)• Programming CNC Lathe and Milling (FANUC)