Ujjwal Kumar Email & Phone Number

Freiberg, Saxony, Germany

Volunteered as a Simulation Engineer for the Racetech Racing Team TU Bergakademie Freiberg e.V. (Formula Student), contributing expertise towards the development of the RT15 vehicle.𝐂𝐨𝐧𝐭𝐫𝐢𝐛𝐮𝐭𝐢𝐨𝐧𝐬:• Implemented static structural rigidity simulations to assess the racing car chassis' response to torsional loading across its overall length.• Performed static structural simulations for various subcomponents of the chassis, analyzing load cases relevant to their functions.• Optimized chassis design based on simulation results to enhance structural integrity and torsional stiffness.• Collaborated with the design team to implement modifications, enhancing overall performance and reliability.

Vadodara, Gujarat, India

Spearheaded initiatives at a distinguished U.S.-based automotive manufacturer, a global authority in Powersports and Off-road recreational vehicles.𝐂𝐨𝐧𝐭𝐫𝐢𝐛𝐮𝐭𝐢𝐨𝐧𝐬:• Orchestrated the structure system design for multiple sports and utility vehicles, encompassing the chassis and roll-over protection systems (ROPS).• Provided effective leadership to a diverse team of four members, adeptly prioritizing tasks and ensuring the timely delivery of project milestones.𝐀𝐜𝐡𝐢𝐞𝐯𝐞𝐦𝐞𝐧𝐭𝐬:• Established the formation of a new team during a period of significant attrition, showcasing strategic talent acquisition skills.• Managed deliverables, streamlined team onboarding, and conducted effective training activities without compromising project schedules.

Vadodara, Gujarat, India

Worked as the Structure System Lead for an off-road recreational cum utility vehicle, managing the chassis and roll-over protection system (ROPS).𝐂𝐨𝐧𝐭𝐫𝐢𝐛𝐮𝐭𝐢𝐨𝐧𝐬:• Initiated and executed the modularization of core, non-aesthetic sub-assemblies, strategically minimizing the development cost for future vehicles.• Collaborated seamlessly with global cross-functional teams, conducting regular project status reviews, and proactively planning necessary actions.• Worked closely with the sourcing team and vendors to ensure timely and efficient shipment of parts during vehicle prototype builds.𝐀𝐜𝐡𝐢𝐞𝐯𝐞𝐦𝐞𝐧𝐭𝐬:• Attained an impressive 85% first-time pass design rate across all vehicle prototype builds.• Identified and established common design parameters for future projects, ensuring the utilization of legacy design practices to effectively reduce development costs.

Vadodara, Gujarat, India

Collaborated on a fast-paced chassis design and development project for an off-road recreational vehicle.𝐂𝐨𝐧𝐭𝐫𝐢𝐛𝐮𝐭𝐢𝐨𝐧𝐬:• Owned the design of sub-assemblies and components of the chassis, overseeing the entire process from initial design through prototype testing.• Engaged with a global cross-functional team to streamline the lead time of vehicle development and effectively address interdependent bottleneck challenges.• Compiled project data for regular bi-weekly reviews with the project management team.𝐀𝐜𝐡𝐢𝐞𝐯𝐞𝐦𝐞𝐧𝐭𝐬:• Successfully achieved a 5% reduction in chassis cost ($125/vehicle) by proposing strategic design changes.• Revamped the chassis weldments, resulting in decreased manufacturing expenses and a notable enhancement in vehicle performance.

Vadodara, Gujarat, India

Engaged with a leading Finland-based crane manufacturer, globally recognised for pioneering material handling solutions.𝐂𝐨𝐧𝐭𝐫𝐢𝐛𝐮𝐭𝐢𝐨𝐧𝐬:• Played a pivotal role in the conceptualisation of modular structure designs for various material handling equipment, emphasising collaboration within the engineering team.• Led the comprehensive revamp of the hoisting assembly design for port cranes, including Straddle Carriers, Rubber Tyred Gantry Cranes, and Rail Mounted Gantry Cranes. Ensured the new design facilitated road transportation within the European Union.• Applied my expertise to develop parametric 3D CAD models and manufacturing drawings for the envisioned designs, meticulously adhering to client standards.• Managed the end-to-end process, handling the Bill of Materials and overseeing the seamless release of components in PLM.𝐀𝐜𝐡𝐢𝐞𝐯𝐞𝐦𝐞𝐧𝐭𝐬:• Introduced a new hoisting unit design for port cranes, resulting in a significant 10% cost reduction. This initiative played a pivotal role in generating substantial savings across manufacturing and assembly operations.• Successfully designed and implemented modular structure assemblies, streamlining the manufacturing, assembly, and transportation processes for enhanced efficiency.

Chandrapura Thermal Power Station

• Diligently overseeing maintenance and overhauling operations for various types of machinery, maintaining a comprehensive tracking sheet regularly reviewed by the Section Engineer.• Coordinating seamlessly with third-party contractors and DVC authorities, ensuring the efficient execution of maintenance activities.• Collaborating closely with Section Engineers across diverse departments, gaining valuable insights into their functionalities and operations.

Master Of Science - Ms, Computational Materials Science

Bachelor Of Engineering - Be, Mechanical Engineering, Grade Point Average (Gpa) - 3.95/4.00 | First Class With Distinction

Activities and Societies: • Recognized as one of the top 5 alumni of the Mechanical Engineering 2022 batch. • Competed in the National.

Associate Member (A.M.I.E.), Mechanical Engineering, Cumulative Grade Point Average (Cgpa) - 6.67/10

Activities and Societies: • Successfully navigated the full curriculum within two years, triumphing over challenges and persevering.

Diploma In Engineering, Mechanical Engineering, 79.40% | First Class With Distinction

Activities and Societies: • Achieved recognition as one of the top 10 alumni from the 2013 Mechanical Engineering batch. • Secured.

Secondary School Certificate (Ssc), Matriculation, Cumulative Grade Point Average (Cgpa) - 9.2/10

Activities and Societies: • Represented the school at the prestigious "Annual Vedic Shivir", showcasing a commitment to cultural.