Upendra Kumar Yadav

Upendra Kumar Yadav Email and Phone Number

Project Manager | Manufacturing | Maruti Suzuki India Limited | ex-Hero Motocorp @ Maruti Suzuki India Limited
new delhi, delhi, india
Upendra Kumar Yadav's Location
Gurgaon, Haryana, India, India
About Upendra Kumar Yadav

B.Tech in mechanical engineering with 10 years experience in Project and Supply chain Management in manufacturing (Automobile); Process Engineering, New Product Development, IIOT, Industry 4.0 and Sustainability.

Upendra Kumar Yadav's Current Company Details
Maruti Suzuki India Limited

Maruti Suzuki India Limited

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Project Manager | Manufacturing | Maruti Suzuki India Limited | ex-Hero Motocorp
new delhi, delhi, india
Website:
marutisuzuki.com
Employees:
23305
Upendra Kumar Yadav Work Experience Details
  • Maruti Suzuki India Limited
    Manager Project Management
    Maruti Suzuki India Limited Oct 2020 - Present
    Gurugram, Haryana, India
    1. New product development, Prototype manufacturing, mass production launch and steep ramp up ( Budget $20M)2. Value chain analysis of 4-Wheeler powertrain plant, Takt time and down time Data Analysis through Power BI for improvement of OEE (overall capacity increment by more than 20%)3. Data driven approach for Carbon footprint reduction (sustainability project) through energy monitoring and optimization using IIOT 4. Automation of final product inspection using AI Vision System… Show more 1. New product development, Prototype manufacturing, mass production launch and steep ramp up ( Budget $20M)2. Value chain analysis of 4-Wheeler powertrain plant, Takt time and down time Data Analysis through Power BI for improvement of OEE (overall capacity increment by more than 20%)3. Data driven approach for Carbon footprint reduction (sustainability project) through energy monitoring and optimization using IIOT 4. Automation of final product inspection using AI Vision System (Industry 4.0).5. Team and manpower management 6. Project Management (from initiation to closure), Budgeting, RFQ, bidding, Negotiation7. Supply chain management and vendor development for manufacturing equipments and consumables Show less
  • Maruti Suzuki India Limited
    Deputy Manager
    Maruti Suzuki India Limited May 2017 - Oct 2020
    Gurgaon, India
    1. Project planning & execution of 4-Wheeler Engine Assembly Line at MSIL (Green Field Project) 2. Process engineering for new model & running models3. AGV based Assembly line, Robotic Tightening Machines, Vision-based auto inspection system for full engine, SCADA, Andon system, MES, IOT, Fully automatic leak testing system, 4. In-charge of engine assembly shop5. Price Negotiation & documentation6. Facility planning for new model production7. De-bottlenecking, Line… Show more 1. Project planning & execution of 4-Wheeler Engine Assembly Line at MSIL (Green Field Project) 2. Process engineering for new model & running models3. AGV based Assembly line, Robotic Tightening Machines, Vision-based auto inspection system for full engine, SCADA, Andon system, MES, IOT, Fully automatic leak testing system, 4. In-charge of engine assembly shop5. Price Negotiation & documentation6. Facility planning for new model production7. De-bottlenecking, Line Balancing, TPM, PFMEA, DFMEA, Value stream mapping, VA/NVA Analysis, MOST Study8. Hands on experience in planning and execution of Collaborative Robots on Assembly Lines9. Planning and execution of IIOT and Digitalization project Show less
  • Hero Motocorp
    Deputy Manager
    Hero Motocorp Apr 2015 - Apr 2017
    Gurugram, Haryana, India
    1. Project Management; Budget Management; Design, development & ordering of engine assembly equipment; Installation & Commissioning of new manufacturing unit of Hero Motocorp at Halol, Gujrat (Green Field Project)2. Expansion project for engine assembly at HMCL Neemarana (Brown Field Project)3. New Model Production Planning4. Process Engineering5. Air Compressor & Compressed Air Distribution System6. Implementation of Lean manufacturing, TPM, Kaizen, Poka-Yoke, MOST, Line… Show more 1. Project Management; Budget Management; Design, development & ordering of engine assembly equipment; Installation & Commissioning of new manufacturing unit of Hero Motocorp at Halol, Gujrat (Green Field Project)2. Expansion project for engine assembly at HMCL Neemarana (Brown Field Project)3. New Model Production Planning4. Process Engineering5. Air Compressor & Compressed Air Distribution System6. Implementation of Lean manufacturing, TPM, Kaizen, Poka-Yoke, MOST, Line Balancing, VA/NVA, Value Stream Mapping, Ergonomics, Documentation, AutoCAD, Catia, FMEA, SIX SIGMA Show less
  • Hero Motocorp
    Assistant Manager
    Hero Motocorp Apr 2013 - Mar 2015
    Gurugram, Haryana, India
    1. Green field project (HMCL Neemarana) planning & execution for engine & Vehicle Assembly (Budget more than $3M).2. New model development, facility & equipment planning for new model, process development, training to production team for assembly of vehicle, establishment of mass production processes on shop floor.3. Preparation of technical specifications, RFQ, Negotiation, Procurement, DAP, trial, installation & commissioning of new equipment (conveyors, jigs and fixtures, Hydraulic… Show more 1. Green field project (HMCL Neemarana) planning & execution for engine & Vehicle Assembly (Budget more than $3M).2. New model development, facility & equipment planning for new model, process development, training to production team for assembly of vehicle, establishment of mass production processes on shop floor.3. Preparation of technical specifications, RFQ, Negotiation, Procurement, DAP, trial, installation & commissioning of new equipment (conveyors, jigs and fixtures, Hydraulic press, Pneumatic press, Engine Number Marking machine, Tightening Tools, Industrial Washing Machine, Compressed Air supply system design, chain hoists, material handling units) 4. Automated Guided Vehicle (AGV) for material handling 4. Layout preparation in Autocad5. Key Skills: TPM, KANBAN, Assembly Line Design, Project Management, ROI calculation, Vendor development, negotiation, Jigs and Fixture design Show less
  • Hero Motocorp Ltd
    Graduate Engineering Trainee
    Hero Motocorp Ltd Jul 2012 - Mar 2013
    Gurgaon, India
    1. 6 months training program across different value chain verticals e.g. Sales and Services, R&D, Production, Logistics, Project Engineering.2. Team member of Project Engineering and worked on planning of Green Field Project. 3. Key Learning : Process mapping of 2-Wheeler Assembly, Process design for Green Field Project, Tightening Technology, Design of Hydraulic Press & Pneumatic Press, Man-machine chart, MOST4. Key Contribution : Support in designing PFC for 2-Wheeler… Show more 1. 6 months training program across different value chain verticals e.g. Sales and Services, R&D, Production, Logistics, Project Engineering.2. Team member of Project Engineering and worked on planning of Green Field Project. 3. Key Learning : Process mapping of 2-Wheeler Assembly, Process design for Green Field Project, Tightening Technology, Design of Hydraulic Press & Pneumatic Press, Man-machine chart, MOST4. Key Contribution : Support in designing PFC for 2-Wheeler Assembly, Design improvements through Poka-yoke Show less

Upendra Kumar Yadav Skills

Microsoft Word Microsoft Office Engineering Engine Assembly Frame Assembly Project Management Process Engineering Production Engineering Pfmea Debottlenecking Advanced Product Quality Planning Torque Tools Autocad Fixture Development Hydraulics And Pneumatic Pressing Technology Assembly Automation Microsoft Excel Microsoft Powerpoint Microsoft Project Lean Manufacturing Lean Six Sigma Va/ve Team Management Inplant Logistics

Upendra Kumar Yadav Education Details

Frequently Asked Questions about Upendra Kumar Yadav

What company does Upendra Kumar Yadav work for?

Upendra Kumar Yadav works for Maruti Suzuki India Limited

What is Upendra Kumar Yadav's role at the current company?

Upendra Kumar Yadav's current role is Project Manager | Manufacturing | Maruti Suzuki India Limited | ex-Hero Motocorp.

What schools did Upendra Kumar Yadav attend?

Upendra Kumar Yadav attended Spjimr Sp Jain Institute Of Management & Research, National Institute Of Technology , Patna, Jawahar Navodaya Vidyalaya (Jnv).

What skills is Upendra Kumar Yadav known for?

Upendra Kumar Yadav has skills like Microsoft Word, Microsoft Office, Engineering, Engine Assembly, Frame Assembly, Project Management, Process Engineering, Production Engineering, Pfmea, Debottlenecking, Advanced Product Quality Planning, Torque Tools.

Who are Upendra Kumar Yadav's colleagues?

Upendra Kumar Yadav's colleagues are Shaikh Ziya, Vaibhav Chadha, Pankaj Chhetry, Ravindra Singh Kushwah, Sudhir Solanki, Aditya A P, Muthiah Manivelu.

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