Upul Pathirana Email and Phone Number
Strong business acumen & leadership competence developed by managing several top notched production facilities in Sri Lanka, Thailand, Bangladesh, USA, India & Vietnam during past 39 years.. Start up project management in Ethiopia for TAL Group - HK & 2nd manufacturing facility for Epic Designers in Vietnam.Broad knowledge of cost effective & performance oriented manufacturing management techniques to be continuously competitive in the market High level of people management skills & implementation experience of performance improvising supporting tools such as Industry 4.0 applications, 5”S”, Continuous Improvement, CFT, RFT & LEAN Manufacturing.My Achievements - Change management at Epic Designers, Vietnam. 'Turn Around' project in 2016. Strategizing cost effective methodologies & efficiency improvement solutions, application of automation for reducing SMV, alignment of CPM reduction, Building up a challenging Team, achieving over 99% of FPY & OTD. Fine tuning of QCO achieving 86% peak efficiency within 12 days, Creating a performance oriented & a healthy working culture. - Leading & Winning the “National Productivity Award” for two consecutive years at Bodyline Pvt Ltd in Srilanka - 1998 & 1999 - Setting up the new facility for Shanta Industries in Bangladesh with efficient Process lay-outs, HR planning, Technology & systems oriented work flow - Introducing a Quick Changeover strategy for achieving 33% to 66% to 75% on 3rd day of style change overs & increasing the overall efficiency from 67% to 78% in Sewing at Epic-Designers in Vietnam in the year 2011. - Success in facilitating the 5”S” team in Bodyline Private Ltd in Srilanka for winning the “Taiki Akimoto” award in 1997. - Managing LEAN – ‘Stand up Modular’ production system & Increasing company efficiency from 52 % – 68% & TPT of 18 minutes at Bannari Amman(PVT) Ltd in 2009- Successfully managing the expansion project of setting up 2nd shift operation at TAV (TAL Group) in Woven & Knitted production units increasing the production capacity by 35%
Innovative Manufacturing Solutions
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Consultant - Manufacturing ExcellenceInnovative Manufacturing Solutions Aug 2019 - PresentWestern Province, Sri LankaTotal systems provider in Apparel manufacturing , concerning re-engineering with a vision of achieving a competitive edge. Performance Gap analysis & recommendations for improvement * Setting up of Smart Factory - Industry 4.0 based - Sample follow up & approval status - Budgeting & costing of Garments - Bill of Material & Raw material planning - Buyer order management - Purchase order management & Supplier collaboration - Quality control recording RM & Inventory control - Production Planning, Management & Forecasting - Performance Dash board & mobile App - Andon system for quick response on issues - Down time capturing - Documentation for customs - Shipment readiness status & prioritizing - Style Library for future reference * Manufacturing Automation * Culture change - Creating a Healthy & Performance oriented working culture * Value stream mapping & elimination of NVA activities * Setting up SOPs * Training & development of Front line Staff & Managers * MP rationalization & cost reduction * Daily Kaizan activities * Problem solving & error proofing * QCO activities & minimizing bucket loss * Practical applications of Lean & waste reduction * Training of 'Managerial Leadership Competency' * Setting up KPIs & follow up mechanism * Rewarding on achievements, incentive schemes -
Vice President - General DirectorEpic Group Jan 2017 - Aug 2019Vietnam -
General Director - Business Head - VietnamEpic Group Aug 2016 - Aug 2017Bien Hoa & Xuan Loc In VietnamCountry Head for Epic Vietnam, managing Two manufacturing units producing Men's & Women’s BottomsDeveloping & executing the company's business strategiesEnsure company policies & legal guidelines are well taken careOversee company's financial performanceDelegate responsibilities and supervise the work of executives providing guidance and motivation to drive maximum performanceAnalyze problematic situations and occurrences and provide solutions to ensure company survival and growthProvide technical guidance to the team in improvising performanceModern process & best management practicesCost effective methodology, performance oriented & transparent working cultureCatering to Top Notch brands -
Operations DirectorTal Apparel Limited Aug 2014 - Aug 2016Thai Binh - VietnamMy responsibilities include the enclosed :Managing 08 Production Units (05 - Woven garments & 03 - Knitted garments) of 4,000 workforce, producing over One Million Garments per Month.Achievement of company operational KPIs & ensure the operation profitableStrategic planning for the growth of the company in par with Group's Business PlanDevelopment of Managerial Leadership Competences of department Heads & middle management Ensure the upgrading of FSK of front Line staff enabling continuous improvement of standards & performanceEncouraging & monitoring of Kaisan & CFT activities & managing the operation within LEAN parameters Ensure low OQL & FI results together On time Delivery Introducing performance based Incentive & rewarding schemesMaintaining a high level of Engagement across the organisationProvide directions for Facility, Maintenance & EHS functionsManage Peak & Valley scenarios in Planning -
General ManagerEpic Group Jun 2010 - Aug 2014Vietnam -
Head Of ProductionIntimark Feb 2008 - Jun 2010India -
Senior Technical Quality ManagerPro-Fashion Usa Llc Mar 2006 - Jan 2008Los Angeles - Usa
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Technical DirectorDynagro (Pvt) Ltd Jul 2003 - Mar 2006
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Production DirectorShanta Group - Garments Division Feb 2000 - Jan 2003Bangladesh -
Production ManagerMas Holdings Jan 1996 - Oct 2000Sri Lanka -
Factory ManagerWonderful Apparels Agencies Private Limited May 1993 - Jan 1995Samut Prakarn - Thailand -
Senior Production ManagerInter Fashion Limited Feb 1990 - Nov 1992Sri Lanka
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Production ManagerUnited Garments Pvt Ltd Jul 1986 - Jul 1989Sri Lanka
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Quality Control ManagerBanaras Gmbh Jan 1983 - Apr 1986Sri Lanka
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Production TraineeInternational Garments Limited - Mayura Group Jul 1979 - Jan 1983Sri Lanka
Upul Pathirana Skills
Upul Pathirana Education Details
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Nalanda College - Sri Lanka
Frequently Asked Questions about Upul Pathirana
What company does Upul Pathirana work for?
Upul Pathirana works for Innovative Manufacturing Solutions
What is Upul Pathirana's role at the current company?
Upul Pathirana's current role is Consultant - Manufacturing Excellence | Former Vice President - Epic Group HK.
What schools did Upul Pathirana attend?
Upul Pathirana attended Nalanda College - Sri Lanka, Indian Institute Of Management, Ahmedabad.
What skills is Upul Pathirana known for?
Upul Pathirana has skills like Production Management, Lean Manufacturing, Operations Management, Business Process Improvement, Continuous Improvement, Global Sourcing, Fashion, Manufacturing, Merchandising, Textiles, Retail, Negotiation.
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Upul Pathirana
Mbbs(Colombo), Md(Medicine), Fccp(Usa), Frcp(London), Frcp(Edin)Consultant Respiratory Physician, Ministry Of Health, Sri LankaSri Lanka -
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