Aircraft Design and Compliance• Led the mechanical design process of eVTOL aircraft, ensuring adherence to industry regulations, safety standards, and customer specifications.• Ensured compliance with Irish Aviation Authority (IAA), General Civil Aviation Authority (GCAA), and relevant aviation authority regulations.Advanced CAD Modeling and Simulation• Utilized advanced CAD software including Solidworks and CATIA V5, to develop detailed 3D models of aircraft components and systems.• Conducted finite element analysis (FEA) to evaluate structural integrity, stress distribution, and overall performance of aircraft parts.Design Optimization and Manufacturing Planning• Completed advanced composites manufacturing online training from Abaris Certified Professionals, gaining expertise in the latest techniques and methodologies for efficient composite manufacturing processes.• Utilized Geometric Dimensioning and Tolerancing (GD&T) principles to specify tolerances and ensure precision in component manufacturing.Lean Manufacturing and Six Sigma• Implemented Lean Manufacturing principles to optimize production processes, minimize waste, and enhance operational efficiency.• Applied Six Sigma methodologies to enhance product quality, reduce defects, and improve manufacturing performance.Testing and Validation• Developed and executed comprehensive testing plans, including vibration, thermal, and load tests, to validate design choices and ensure compliance with safety standards.Supply Chain Management• Collaborated with suppliers to source specialized components, materials, and subsystems while maintaining high-quality standards and optimizing costs.• Identified potential design risks and developed mitigation strategies to ensure the safe operation of aircraft systems in diverse conditions.Project Management and Documentation• Utilized Jira software to manage project timelines, milestones, and resources, ensuring on-schedule and within-budget delivery of designs.

Initiated and Led Plant OperationsDirected mechanical engineering initiatives in plant operations for a composite material manufacturing company, specializing in FRP Pultrusion, FRP Grating, and Filament Winding machinery.CNC Machine Optimization and MaintenanceDemonstrated proficiency in optimizing and maintaining CNC machines to enhance production efficiency and process reliability.Equipment Installation and TroubleshootingOversaw the installation, calibration, and troubleshooting of plant equipment, ensuring superior manufacturing performance.Composite Material Testing and AnalysisExecuted comprehensive testing and analysis of composite materials and components, adhering to stringent industry standards.Process Improvement and Cross-Functional CollaborationCollaborated with cross-functional teams to drive process improvements in composite material manufacturing, resulting in enhanced productivity and product quality.Technical Documentation and ReportingAuthored detailed technical documentation and reports on composite material and component design, development, and testing.Professional Development and TrainingEngaged in ongoing training and professional development to stay current with advancements in composite manufacturing technologies.Advanced Manufacturing Technologies ExpertiseApplied expertise in advanced manufacturing technologies, including autoclave processes, prepreg oven curing, resin transfer molding, and automated layup techniques.

- Contributed to the design and development of automotive components utilizing CAD software.- Conducted thorough testing and analysis of automotive systems to ensure adherence to industry standards.- Collaborated with cross-functional teams to identify and implement process improvements.- Assisted in the preparation of detailed technical reports and presentations for management and team members.- Engaged in ongoing training and development programs to enhance both technical and professional skills.- Participated in Kaizen events to drive continuous improvement initiatives within the manufacturing process.- Supported the development and implementation of safety protocols to ensure a secure working environment for all employees.