Varun Kotta Email & Phone Number

Cupertino, California, Us

Clarion, Ia, Us

• Oversaw Limited production build for MY 20 and recorded 395 build and quality issues, influenced teams throughengineering change management process and resolved the issues before start of production.• Automated and standardized assembly times upcoming projects by creating VBA Macros to analyze the databaseupdate assembly time for similar parts and estimate total time, thereby saving 200 engineering hours.• Spearheaded Strategic layout planning, to accommodate larger boom structure on the Production line for MY 21.• Implemented in-process quality test for fold alignment and solution system testing for booms, and hydraulic systemtesting for Transoms to avoid bottlenecks up to 2.5 hours, improve SERA score and Reduce FPM to 1.• Collaborated with the team to resolve issues, improve build process to successfully increase line rate from 1.6 to 1.8.• Created Layouts and estimated assembly time and labor through JD-line design for Line rate of 3.0 readiness.

Holstein, Iowa, Us

• Implemented continuous improvement (PDCA) to reduce variability by 13% in the stain application on substrate.• Analyzed the defects of fire core doors and identified solutions to improve the fire door production rate by 50%.• Automated material usage reports in SQL business intelligence studio to improve material deposit offset by 10%.• Developed run charts for analyzing the data of defects in fire door core manufacturing using Excel Macros.• Improved the ergonomic aspects of panel saw by designing the layout for smoother transfer of fire core doors.• Designed and fabricated a fixture to measure the stiffness and rigidity of sound core doors.• Performed root cause analysis to determine the glue application defects and reduced glue failures by 15%.

Ames, Iowa, Us

• I contributed as a mentor and provide academic support for stochastic modelling, analysis and simulation course. • I guided about 150 students and help them understand the concepts of stochastic modelling.

Ames, Iowa, Us

Interacting with customers.Customer first policy.Inquiring and Assisting with Customer's needs.Performing Cycle counts.

Hyderabad, Telangana, In

Contributed as a prominent member in a team named- S3D Data Services. Our team majorly provided solutions for 3D-Designing and Reference data related technical difficulties to our customers.• Our team successfully accomplished two of the major projects related to translation of 3D model from AVEVA’s PDMS to Intergraph’s SMART 3D and Intergraph’s PDS to Intergraph’s SMART3D.• Contributed as the data engineer, responsible for 3D modelling, PDMS to S3D model translation, and SQL querying.• Performed quality analysis on the power plant 3D model and executed design improvements using SPR.• Developed an application in C#.Net to consolidate pipe spec files, which approximately reduced 200-man hours.• Presented software capabilities to customers in product expo, which increased the product sales by 3%.• Trained and guided the new recruits in our team.

Master’S Degree, Industrial Engineering

Bachelor Of Engineering (B.E.), Mechanical Engineering

Matriculation