Varun Tk Email & Phone Number

Bangalore

Manufacturing and Maintenance of injection moulds, jigs &fixtures, (Injection moulds include both hot & cold runner moulds)Designing and manufacturing of jigs and fixtures ,Carried out break down maintenance & preventive maintenance.Updating all the tool room ISO documents.Maintain identification of moulds.Spare management.Maintaining 5S in tool room.Basic Knowledge about moulding m/c processing.Follow up of jobs given outside for… Show more Manufacturing and Maintenance of injection moulds, jigs &fixtures, (Injection moulds include both hot & cold runner moulds)Designing and manufacturing of jigs and fixtures ,Carried out break down maintenance & preventive maintenance.Updating all the tool room ISO documents.Maintain identification of moulds.Spare management.Maintaining 5S in tool room.Basic Knowledge about moulding m/c processing.Follow up of jobs given outside for processing. Projects handled:Gravity mould done for Delta electrical , SharjahMould base for box component done for NTTF IL, Vellore.AC high –low button mould for NTTF IL ,BangaloreShaft gauge work project done for NTTF IL , Bangalore during final year period of the course.AT MATE,PONDICHERRY:Handled Hindustan Unilever’s Pureit water filters moulds.Total 44 moulds, including hot runner systems, gear mechanisms etc.Have done breakdown maintenance and preventive maintenance for these moulds and also designed fixtures for vibration welding & ultrasonic welding machines for the same project. Co co-operated in many mould improvement activities and economic correction works like HRS conversions, fixing limit switches for ejector assembly, daily maintenance activities etc.; TOYOTA Engine Under Cover mould (Single cavity injection mould)VOLKSWAGEN Double cavity injection moulds- Door trim ornament (LH &RH).TOYOTA Double cavity injection mould – Garnish roof side inner.DAIMLER (DICV) Door Trim - Injection Mould.DICV IP Mould (Instrument panel)Numerous NISSAN moulds.Maruthi mouldsToyota mouldsSKODA - DOOR TRIM mould (used TANDEM technology,germany ).INDO JAPAN LIGHTING reflector mould (Lens)Current project : Peguform moulds (Germany)Manufactured more than 30 moulds with other team members at CTMILAcademic records:Sl no Show less

Manufacturing of mould systems especially for automotive industry

Maintainance of complex moulds.

Planning , designing ,manufacturing &assembly of A) injection moulds B) Press tools C)jigs & fixtures Assembly and dismantling of all types of moulds. Bedding (blue matching) of Ejector pads, Lifters and Sliders Main bedding of moulds (core and cavity blue matching) Designing in Auto CAD. Basics of PRO E , DELCAM, POWERMILL. Working procedure. Conventional machining operations Inspection of components & tools Process… Show more Planning , designing ,manufacturing &assembly of A) injection moulds B) Press tools C)jigs & fixtures Assembly and dismantling of all types of moulds. Bedding (blue matching) of Ejector pads, Lifters and Sliders Main bedding of moulds (core and cavity blue matching) Designing in Auto CAD. Basics of PRO E , DELCAM, POWERMILL. Working procedure. Conventional machining operations Inspection of components & tools Process & production planning of tools Handling of Hot Runner System and related items. Trainings attended : AutoCAD 2008 from NTTF , Tellicherry & AutoCAD LT(2009) from MATE , Pondicherry. Basic polymer Technology 6s training Pro-E Wildfire 2.0 (basics) Quality Circle Training at NTTF and MATE. KAIZEN, PIKA PIKA , KANBAN , GEMBA.Strength areas: Assembly and dismantling of all types of moulds. Bedding (blue matching) of all mould components. Main bedding of moulds. Designing, Manufacturing, Engineering and Maintenance of all types of injection moulds. Design study and optimizing the mould cost. Making for moulds and time plan for delivery. Attending trial runs of various moulds and handling these trials. Handling of hot runner system ant their assembly. Experience in working on all conventional machines. Drafting using AutoCAD. Basic Knowledge in DELCAM and PRO E. Handling of Hot Runner System and related items. Process planning of all components of the mould Excellent communication skills and computer knowledge. MS packages Show less

Diploma, Tool And Die Making

Diploma In Tool And Die Making, Science,Tool And Die Making,Autocad,Pro E

Education record

Kerala

Science, Math science, Maths

Plus Two, Geology/Earth Science, General