Analyze new components,material and technologies to evaluate functionality for all new productdevelopment. Receiving the product drawing from the product design department & preparing the stage layouts. Knowledge in new product development and maintaining the product documents. Preparation of PPAP documentation for new project. Responsible for preparing Audit documentation and reports as per formats. Conducting Process Capability Studies and Monitoring CP& CPK values. Analyzing Customer&Field Complaints and Problem Solving Using 7QC tools. PPM Trend Maintaining forIn-House, Final, Supplier and Customer End Detail. Improve the departmental activities through Gauge planning, Kaizen To participate forDaily Assurance of Quality Manufacturing in problem solving of the Processissues. (Man, Machine, Material, Method, Measurement) Follow up Daily Engineering Change Order (EO Management System) and Comparison studybetween old and New Drawing and Analyze the possibility of Implemention & Coordinate withvendorfor implemention. Taking responsibility forfinished product by monitoring &maintaining quality. Responsible for Suggestion, Kaizen activities and Fool Proof System (POKE YOKE) Review the Effectiveness of Corrective Action for Customer Complaint.

Responsible for New project development activities.Responsible person for the in-house product quality and new projects implementation.Ensure the completion of process development activities as per the timing plan.Continuous improvement actions on existing processes. Preparing PFMEA and Control plan for new products.New project plan preparation and follow up with inter departments.Problem solving in development stage. Productivity improvements study.Standard working procedure preparation and updating. Startup check sheet preparation and updating.New operator training – product and process knowledge.Supporting to new product development tryouts and ensuring the product quality and preparing the Product development report for the current status and describe the modification required.Coordinating with customers and fulfilling their requirements.Based on customer complaint countermeasures updating related documents (Like FMEA, Control Plan, SOS)Responsible for monitoring the Corrective and preventive actions closure for the complaints.Internal Process / Product audit NC’s closing status to send concern dept. as per the audit schedule.Identify problem areas, add them to a tracking system.Develop and testing processes for new and existing products meet.4M management (Facility & Man, Machine, Material, Method).Preparing and executing Rework procedures.POKO YOKE implementation to avoid human errors.8D reports preparation with CFT team.Tear down test analysis for all spots during trial stage.Ensure Safety,5S, 3C in shop floor.

Conducting Shipment audit, Product audit as per plan.Conducting process audit as per plan.Responsible for New project development activities.Implementing error-proofing system for customer complaint at in process & supplier end.Initiating “8D” for the Non-conformance for the customer complaints.Collection of in-house rejection and rework data and taking the interim & permanent corrective action for the issues and monitoring the rejection Progress status.Prepare and maintain documents for quality management systems (TS 16949). Conduct daily morning meeting and highlight about previous day in house and customer quality issues.Train the operators based on product knowledge, inspection methodology and functional requirements.Preparing the inspection standards, critical items check standard, work instructions and related Documents to implement and improve effectiveness of the quality management system.To preparing Weekly / Monthly Report like PPM and issue Open / Closed & Other activity report send to Quality HOD,

Controlling process in line. (Handling of Press Line & Welding Line)Responsible to in-process & stage inspection and maintain Process check sheet.Read and understand blueprints and specifications.Inspection of Development components & fixtures as per drawing.Inspect, test, or measure materials or products being produced.4M Analysis for top five Defects and take CAPA.Implementation of corrective / Preventive actions for customer Concern, Internal rejections and reworks.Check sheet preparing for final inspection and PDI.Leading the team to conduct process and product audit at determined Schedule.Preparing the Inspection standard as per Drawing. Identified the Nonconformance raise the NC report and take CAPA.Audit the POKA YOKE and effectiveness monitoring.Preparing the SOP (Standard Operating Procedure) as per Control plan.Imparting training to the operators and inspectors to create awareness about Output product quality, Process knowledge, Quality issues, 5S & Safety.