Ravi Vijayan Email & Phone Number

Salina, Kansas, United States

Salina, Kansas, United States

• Orchestrated and managed a lean continuous improvement team, spearheading strategic projects spanning seven factories.• Actively contributed to company-wide strategic growth planning initiatives.• Took the lead in implementing continuous improvement training programs throughout the organization.• Utilized data analysis to discern capacity gaps and developed targeted projects to bridge those gaps.• Led diverse projects encompassing throughput increase, cost avoidance, process flow optimization, layout changes, part presentation, and the establishment of new layouts for lean manufacturing.• Effectively communicated project improvements and status updates to company executives, ensuring transparency and setting clear expectations.• Formed strategic partnerships with manufacturing engineers to conduct baseline standards studies, fostering collaborative efforts in driving operational excellence.

Salina, Kansas, United States

• Spearheaded multiple initiatives to enhance throughput on the assembly line, driving increased efficiency.• Provided support to team members by imparting expertise in lean principles and various manufacturing techniques.• Innovatively developed dashboards offering real-time status updates on operational throughput company wide.• Optimized logistics and significantly reduced lead time to customers by implementing a streamlined shipping process.• Enhanced process flow for tillage equipment packaging, mitigating revenue loss associated with process constraints.

• Oversee the Quality Management system for the launch of new products.• Conduct statistical process control and process capability studies to ensure manufacturing excellence.• Utilize Coordinate Measuring Machines (CMM) to validate weld fixtures for precision and quality.• Develop a comprehensive Quality audit method, along with defining frequencies for off-the-line product inspections.• Implement corrective actions and preventive measures to uphold and enhance product quality standards.

Albany, Missouri

• Spearheaded the oversight of the Quality Management system, ensuring seamless integration and optimization.• Implemented rigorous statistical process control and Six Sigma techniques to enhance operational efficiency.• Took ownership of PFMEA and Control plans, instilling a culture of proactive risk management and process control.• Assumed responsibility for Warranty and Quality metrics, aligning outcomes with corporate performance standards.• Managed Supplier Quality to uphold stringent quality standards across the supply chain.• Executed targeted Corrective Actions and Preventive Actions to continually improve processes and mitigate potential issues.• Demonstrated a robust working knowledge of PPAP and PAPSO processes, contributing to the organization's commitment to excellence.

Albany, Mo

• Successfully implemented new processes, driving operational efficiency and effectiveness.• Led and executed continuous improvement projects utilizing lean principles to streamline workflows.• Facilitated Star Point communication for High-Performance Teams (HPT), fostering collaboration and innovation.• Applied problem-solving methodologies such as Kepner-Tregoe and 8D to address challenges and enhance decision-making.• Implemented Just-in-Time (JCMS) principles for Value Stream Mapping (VSM), Continuous Improvement (CI), and Visual Factory modules, optimizing operational processes.• Conducted time studies and executed MODAPTS for the standardized work processes, improving overall productivity.

Wichita, Kansas Area

• Spearheaded the design and manufacturing of fiber-reinforced composites, nanocomposites, and the requisite tooling.• Manufactured test samples applying precision machining techniques to composites in adherence to ASTM guidelines.• Conducted comprehensive mechanical and thermal property testing on laminated composites and nanocomposites, leveraging specialized expertise in ASTM testing requirements.• Instructed students in impactful testing methodologies, including Impact Testing, Tensile Testing, Fatigue Testing, Creep Testing, and various heat treatment methods and cold working.

Wichita, Kansas Area

Wichita, Kansas Area

• Orchestrated the Engineering Change Request process, overseeing the identification, investigation, and engineering resolution for non-conformance and production line stoppage issues.• Introduced design improvements for the optimal servicing of landing gear struts in the field and during production.• Innovatively designed aircraft engine tube heat blankets and high-pressure bleed air tubes, leveraging 3D Printed prototypes to elevate system functionality and quality.• Spearheaded the comprehensive redesign of the cabin pneumatic and hydraulics system, meeting FAA requirements.• Supplied service bulletins to field engineers, on wheel well corrosion protection and tire pressure-measuring systems.• Designed and finalized the relocation of an Engine Diagnostic Unit, improving access for field and service operations.• Utilized Catia V5 to design a 3D control column for out-of-production aircraft, to assist in resolving recurrent issues.

Bangalore, India

▪ Conceptualized and designed a Digital Mock-Up unit, executing clash analyses for various components such as the cockpit, baggage compartment, passenger door, and water systems for Challenger series aircrafts using Catia V5.▪ Led the redesign of the engineering structure, implementing digitized enhancements to the nose landing gear and landing gear door mechanism for Learjet models 60/45/40.▪ Optimized and digitized the landing gear door mechanism and engine attachment beam on Learjet aircraft.▪ Conducted legacy conversion, seamlessly transitioning from Mylar to CATIA V5, ensuring compatibility with modern design processes.▪ Established a Standard Parts library and conducted parametric modeling, leveraging the Design Tables feature in Catia V5 to enhance design efficiency.

Master Of Science (M.S.), Mechanical Engineering, 3.77

Research Project: Effects of Carbon NanoHeliCoil Weight Ratio on Mechanical & Thermal Properties of Nanocomposites

Bachelor Of Engineering (Be), Mechanical Engineering, 3.5

Research Project – Design of slithering platform and boom for Advanced Light Helicopters (ALH) used in Indian Army