Lead the reliability and safety team(40+) with central purpose of identifying, managing or mitigating reliability & safety risks.Responsible for shaping & executing on team strategy & delivering on the project portfolio for Industrial(Aero,Vehicle & Emobility), Electrical sectors & ERL.

Business Group : Vehicle & eMobilityLead team of Reliability & Safety (15+)Functional safety as per ISO26262 and Design for Reliability in research,new product and current product

Domain : AutomotiveDriving Reliability Engineering activities in group-New product DevelopmentSetting Design for Reliability -Design for Six Sigma in NPD ProcessDFR-DMAIC Tools training to design engineersCurrent Product Warranty analysisAccelerated Life testing plan and data analysis

Leading Reliability Engineering activities in group-New product Development(APQP) /Reverse EngineeringDomain : Engineering Services Division-Medical,Auto,Industrial Automation DomainEvaluating customer requirements in terms of Reliability & evaluating proposals, Reliability Planning and testingProject Details : Medical Device Reliability-Reverse Engineering Single Point of Contact for Reliability with client interactions Warranty Analysis of Client Warranty data and evaluating reliability Designing System & Comp Reliability Testing Plan, Protocols, Reports approval with client Development of Lab Reliability testing fixtures with Third Party Supplier and Execution of Reliability testing to meet customer requirements Failure Reporting and support for analysis and design improvements(FRACAS) Documentation compliance as per ISO 13485 Reliability Analytics as per customer requirements

Lead Reliability for Current and New Product Development for SCR system EIV/BSIV products-APQP processNew Product Reliability : Driving Reliability Standard Work in product development(APQP) & monitoring New product reliability growth and assessmentsFRACAS FIRG Leader: Driving Problem Solving through 7 Step Problem Solving Process for BSIV Emission Product-SCR (Doser , Exhaust Gas Processor, Sensors) , DOCGlobal Involvement : Global Team interactions like China (NS-V) , Europe (EIV), NA and ensuring reliability issues addressed for new product.DFMEA : Leading Integrated Design Failure Mode And Effects Analysis & Driving Robustness engineering ( use of B ,P Diagram & Interface matrix as pre DFMEA tools)Lead Current Product Reliability PQC Leader for driving current product issues resolution through problem solving process,Prediction Modules,Significant contribution in successful launch of Cummins Emission SCR System-BSIV for India ,Warranty Data Management ,Warranty Data Analytics & Predictions for Automotive parts, Warranty AccrualsCustomer Quality Support- Leading PPAP for customer like TATA Motors, Ashok Leyland for BS04 Launch, Meeting Customer Target ensuring PDI Quality, Readiness of Production line for PPAP AuditPlant Quality : Incoming and Process Quality KPI responsible, Driving Process FMEA, Control Plan, NC Material handling,Meeting Quality KPI like Rejection, Rework, PPM etcDriving Plant Improvement and QC control using tools like MSA, SPC, Process CapabilityProcess Engineering : New Line Setup, Process & Product Validation, RCM analysis , Lean Manufacturing & Continuous ImprovementManagement Representative for TS16949 Quality System -Cummins PlantTS16949:Quality Management System Implementation & Certified Auditor TS16949Certified 6 Sigma Green Belt- Completed 3 DMAIC Six Sigma Projects in 2 Years (1 Global + 2 Local)Lead ,Mentor ,Coach Team of Quality & Reliability EngineersSoftware tools expertise : Weibull , Minitab

Warranty Data AnalysisProblem Solving through 7 Step Problem Solving ProcessDesign Failure Mode And Effects AnalysisNew Product Reliability AnalysisTarget Setting & Reliability Improvement Plans For New ProductsNew product reliability growth and assessments(RGA)Life Data AnalysisEmission Warranty AnalysisCurrent Product Support-Issue Resolution via 7 Step Process

Reliability Management in New Product Development(NPD) for Passenger and Commercial vehicles (Chassis Group aggregates like Brakes, Fuel System, Exhaust, Controls,Chassis Frame-Reliability)-Reliability Target Setting, DFMEA, Reliability test plan, Alpha & Beta Testing data Analysis & Predictions Using tools like Reliability growth analysis, Reliability Launch Risk assessmentProject leader - 0.5 Tonnage Vehicle ReliabilityWarranty Data Management and Analysis-Failure Rate Analysis,B(10) Life Predictions, Trend analysis wrt production batch,monitoring effectiveness, driving improvements through analysis.Reliability Modelling,Simulation and Predictions, conducting RGA (Reliability growth analysis)Supporting design team for Multidisciplinary Design Optimization using HEEDS connecting with CAE,DOE experimentation with excel based modelling, Statistical tolerance stack up analysisDFMEA Facilitating and Leading with Design team (Boundary,Parameter Diagram, Noise factor management,DFMEA-Robustness Engineering) and connecting it to PFMEA using CTQ and control PlanDesign for Reliability : Undergone Training for Design for Reliability ( TUV Certified Course) Driving DFR projects for warranty issues resolutionDesign for Six Sigma Projects to improve Reliability in development phase

Leading Industrial Engineering activities in groupSetting Standard Cycles time using MOST & Time Study for Aerospace connector assemblyEstimate product Cost and release Pricing for Product using SAP systemLeading KAIZEN on shop floor like SMED, Point Kaizen to improve productivityTechnical Transfer from France Team to determine standard operations and cycles timeCompleted PT Connector Project in Target time

Application Engineer for Quality ,Reliability & Productivity improvement software solutionsDevelopment of Statistical softwares like Process capability for Non Normal data,SPC,Reliability Simulator as per AIAG guidelines(Auto Domain)Developement of FMEA Software ,MSA as per AIAGExcel based tool for Tolerance Stackup studies(GD&T) using monte carlo simulation,RSSImplementing and improving OEM processes using Quality Engineering softwareAdvanced Statistical data modelling and analysis.