Vinayak D. Email & Phone Number

Los Angeles, Ca, Us

Zurich, Ch

Wood Dale, Illinois, Us

Memphis, Tennessee, Us

SENIOR INDUSTRIAL ENGINEER II @ FedEx Supply Chain, a subsidiary of FedEx Logistics (thru Intellectt Inc., New Jersey, USA)─ Developed continuous improvement initiatives (using LEAN MANAGEMENT tools) including evaluation of current operations, data analysis and implementation of recommended solutions.─ Analyze & document HIVE station performance data of existing FedEx Supply Chain processes.─ Identify opportunities for Cellphone receiving area (HIVE) cycle time improvement and recommend solutions to FedEx management.─ Research and analyze technical + engineering related information independently. Presented process improvement recommendations to management.─ Formulate and present document research, progress, and results. Technical interaction with team members, customers, and senior management.

Vadodara, Gujarat, In

Onsite at Collins Aerospace in Long Island, New York, as Manufacturing Engineer, work on problems of diverse scope in support of manufacturing, new production introduction (NPI) and continuous improvement projects (CIP). Implementing lean techniques to improve Process experience in manufacturability and reduce inventory utilizing 5S, Flow, PFMEA, POKA-YOKE, Kanban, and Standard Work. Maximize efficiency by planning workforce utilization, space requirements, and workflows including leading routine design reviews to identify and implement new methods, materials, and process standards. Responsibilities:• Responsible for developing, implementing, and maintaining methods, operation sequence and processes in the fabrication of parts, components, subassemblies, and final assemblies. Estimates manufacturing cost, determines time standards, and makes recommendations for tooling and process requirements of new or existing product lines.• Interface with product engineering in coordinating the release of new products. Learn and understand the requirements/architecture of next generation subsystems.• Execute and refine build sequences specific to system integration of stages and system calibrations. Evaluate the manufacturing effectiveness of a build process and implement improvements to meet build cycle times and product design specifications. As required, maintain records and reporting systems for coordination of manufacturing operations.• Perform failure analysis and implement corrective action.• Interact with control, firmware and software engineers to resolve manufacturing issues and implement corrective action.• Read and interpret design drawings, schematics, and perform simple updates of models or drawings using computer-aided design (CAD) tools.Product: Aircraft cabin interior products. Mainly interior lighting system using PCB Boards, complex Input/output harness for both commercial aircraft and business jets.

Vadodara, Gujarat, In

At Brunswick Boat Group:1. Lead a group of engineers for time and motion analysis of Assembly , Welding and Finishing line for a Boat manufacturing plant to understand the process and material flow.2. Analyzed the results and developed process documentation based on APQP standards for line balancing and operator optimization using Yamazumi charts , Spagetti charts and Summary Charts. 3. Consolidated and generated savings up to $900,000 along with reworking of critical operations to reduce operating time and improve productivity.4. Implemented LEAN and KAIZEN methods like Line Balancing , Value Stream Mapping (VSM) and waste walk reduction using specialized Lean tools.5. Initiated layout design modification, Engineering Change management (ECM) and Bill of Material (BOM) modification as a outcome of the value added suggestions submitted to the client.

Vadodara, Gujarat, In

Optimized operating expenditures on numerous product lines for global automotive, aerospace & FMCGs using digital manufacturing tools and Lean methods while gaining advanced expertise in Tecnomatix Plant Simulation software & Manufacturing Data analysis.

Bangalore, Karnataka, In

Onsite Plant Simulation Engineer at Maruti Suzuki India Ltd.,(MSIL), Gurgaon & Manesar,HR,India:Consistently catered to the India’s #1 OEM Maruti Suzuki to launch their NPIs in a shorter span and to optimize their operating expenditure on the current product lines using Digital manufacturing tools and Lean Manufacturing Techniques.