Vinod Gujar

Vinod Gujar Email and Phone Number

DGM Rashtriya Metal Industries Limited, @
Vinod Gujar's Location
Mumbai, Maharashtra, India, India
About Vinod Gujar

SUMMARYA professionally matured, dedicated and industrious professional, I possess over 24 years of progressive experience in enhancing operational efficiency & profitability. Rich experience of over 16 years in Rolling Mill industry including operation, maintenance & development of level 2 low cost automation including thickness & shape control system, x-ray gauge, printing automation, gap control system & servo system.My well-crafted & executes strategies for preventive, predictive & breakdown maintenance has enhanced equipment efficiency, reliability and availability. An eye for detail & sharp problem solving abilities enable me to pro actively identify, diagnose & resolve operational, manufacturing & maintenance problems within deadlines, plan work flow, manage multiple priorities & meet daily targets. An astute project manager, I have led various prestigious projects & ensured their successful completion within defined cost, quality and timelines. Proficient in streamlining & improving existing systems / processes, envisioning new methodologies, future trends & driving development and accomplishment. Consistently applauded for my innovative initiatives related to automation, power trading and energy saving. Recognized for ability to recruit, develop and retain high performing teams

Vinod Gujar's Current Company Details
Rashtriya Metal Industries Ltd

Rashtriya Metal Industries Ltd

DGM Rashtriya Metal Industries Limited,
Vinod Gujar Work Experience Details
  • Rashtriya Metal Industries Ltd
    Dgm Electrical And Electronics
    Rashtriya Metal Industries Ltd Jun 2010 - Present
    Vapi
    Started as AGM – Electrical and am currently working as DGM Engineering for Copper & Brass Alloy Sheet & foil business.In my current role, I am spearheading the efforts in optimizing operational efficiency by enhancing equipment health & effectiveness and reducing operating & maintenance costs. Formulate and execute budgets and plans for smooth operations and new development projects while keeping a sharp focus on profitability. Plan and execute preventive, predictive and breakdown maintenance schedules to enhance availability, utilization and performance. Promote a cost and quality conscious culture through adoption of quality initiatives like 5S, Six Sigma, 7QC, Kaizen, Structured problem solving, TPM etc. Execute RCA and plan corrective action for engineering downtime over 4 hours. Highlights- Lend techno-functional expertise to design, development, installation, operation & maintenance of electronics and automation systems for the following equipment :o Copper, Brass Sheet and Foil Mills DC Drives, PLC Automation with Level 2 Modeling based on Auto Gauge Controlling System with Position and Mass Flow mode,o Horizontal continues casting Line Automation with Level 2 Modeling based on energy efficient Furnace,o Finishing Line Electrical Drives with Automation system for Annealing, Pickling and DAPDevelop specifications & interconnection diagrams; design logic diagrams, control schemes, data sheets for instruments with safety / early warning systems, interfacing with PLC/SCADA systems for cold rolling finishing lines like pickling, DAP, slitter and PNG base heating annealing furnace with 50% N2 and 50% H2 and other auxiliary equipment .- Functioned as Management Representative for OHSAS 1800- Distinction of initiating RCA, PDCI, MTTR, MTBF and autonomous maintenance.
  • Hindalco Industries Limited
    Electrical Section Head Rolling
    Hindalco Industries Limited May 2000 - May 2010
    Started as a Maintenance Section In charge and moved up the ladder to an Electrical HOD. During this tenure, I essayed a key role in formulating & executing preventive, predictive and breakdown maintenance strategies and schedules to enhance availability, utilization & efficiency. Enhanced cost efficiency by optimizing R&M cost and deftly managing inventory of spares. Gained rich experience in maintenance and process management of foil cold rolling mill, printing, lamination & engraving machines, extruders, slitting M/C, foil separators and annealing furnace.HighlightsUnder my leadership and supervision, the following automation projects were successfully executed- Automation of furnace system with Thyristor based control system- Level 2 Automation of Mill with DC drive and X ray thickness gauge- Level 2 Automation of printing and slitting machine- Automation of coolant flitter system and preload system.An astute project manager, I led execution of following projects within defined cost, quality and timelines.- Up gradation of finishing mill from S5 to S7 PLC Control System- Installation & commissioning of a new spray control systems on both rolling mills with Allan Bradley PLC.- Procurement, engineering and commissioning of a new X-ray thickness measurement system
  • Kilburn Engineering
    Senior Electrical & Instrumentation Engineer
    Kilburn Engineering Oct 1996 - May 2000
    Mumbai Area, India
    Started as a Commissioning Engineer and was promoted as Senior Electrical & Instrumentation Engineer.Kilburn engineering is one of the largest EPC and Turnkey project management and maintenance contractor for chemical and petrochemical organizations, It also manufactures various Dryer and caustic concentration plants. Significantly contributed in electrical and instrumentation design and commissioning of caustic concentration plant. My outstanding project management abilities ensured timely completion of projects within defined cost and quality guidelines. I also lend technical expertise for operation and maintenance post commissioning.Key projects Executed include- 300 TPD Caustic Concentration Plant (Flakes & Prills) for IPCL- 250 TPD CCU and Flaks plant for GACL- 100 TPD CCU plant for DCM- Solvent recovery plant for Reliance
  • Gujarat Ambuja Cements Ltd.
    Senior Instrumentation Engineer
    Gujarat Ambuja Cements Ltd. May 1994 - Oct 1996
    Mumbai Area, India And Gujarat
    Installation and commissioning of Cement terminal and Ship unloading operation near URAN-NAVASEVA
  • Universal Industrial Products Pvt. Ltd.
    Senior Service Engineer Industrial Products (Dc Rectifier And Battery Chargers)
    Universal Industrial Products Pvt. Ltd. May 1991 - May 1994
    Mumbai Area, India
    Joined as Industrial Electronics Engineer and was promoted to Senior Service EngineerIndustrial Electrical and Electronics Products1> Battery Chargers for Industrial Application2> DC Rectifier up to 5000 Amp.

Vinod Gujar Skills

1. Strategic Planning 2. Operations Management 3. Maintenance Management 4. Manufacturing Operations 5. Value Engineering 6. Process Optimization 7. Inventory Management 8. Project Management 9. Plant Engineering 10. Cost Control 11. Resource Planning And Scheduling 13. Vendor Management 15. Energy Audits 16. Energy Management Systems 17. Training And Development 18. General Administration 20. Team Management 21. Rolling Electrical And Plant Automation 22. Printing Electricals And Plant Automation 23. Chemical Plant Automation 24. Induction Furnace Safety And Electrical Operation Commissioning Plc Engineering Factory Manufacturing Automation Programmable Logic Controller Project Planning Six Sigma

Vinod Gujar Education Details

  • Bhartiya Veedyapit Institute Of Technology
    Bhartiya Veedyapit Institute Of Technology
    Second Class
  • Bhartiya Veedhyapeet College Of Engineering
    Bhartiya Veedhyapeet College Of Engineering
    1St Class

Frequently Asked Questions about Vinod Gujar

What company does Vinod Gujar work for?

Vinod Gujar works for Rashtriya Metal Industries Ltd

What is Vinod Gujar's role at the current company?

Vinod Gujar's current role is DGM Rashtriya Metal Industries Limited,.

What schools did Vinod Gujar attend?

Vinod Gujar attended Bhartiya Veedyapit Institute Of Technology, Bhartiya Veedhyapeet College Of Engineering.

What are some of Vinod Gujar's interests?

Vinod Gujar has interest in Science And Technology, Environment, Arts And Culture.

What skills is Vinod Gujar known for?

Vinod Gujar has skills like 1. Strategic Planning, 2. Operations Management, 3. Maintenance Management, 4. Manufacturing Operations, 5. Value Engineering, 6. Process Optimization, 7. Inventory Management, 8. Project Management, 9. Plant Engineering, 10. Cost Control, 11. Resource Planning And Scheduling, 13. Vendor Management.

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