Vinodkumar Sitigar Email and Phone Number
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MANUFACTURING / PRODUCTION PROFESSIONALOffering 28 years of experience________________________________________PROFILE & STRENGTHS• Competent, diligent & result oriented professional, offering 18 years of exposure across Polymer Compounding, Polymer Plastic Rubber Extrusion, Production & Process Planning, Manpower Management and Coordination; currently Manager (Production) with SHAKUN POLYMERS LTD. • A result oriented professional with proven abilities in enhancing the productivity and technical knowhow of a polymer processing, raw material and machinery.• Progressive experience managing Production, Quality, Safety and Cost Control for large manufacturing area within major production plant • Verifiable strengths in designing and improving processes and work procedures in support of continuous improvement programs• Well, versed in all aspects of production including inventory management, quality improvement, safety programs, scheduling and maintenance. • Trained in Root Cause Failure Analysis and investigations • Strong supervisor, able to train and motivate teams to peak performance• Proficient in swiftly ramping up new product development with competent cross-functional skills ensuring time deliverables within pre-set cost parameters; • Ensuring smooth operations within defined time/cost parameters• Motivated and goal driven team leader with strong work ethics, continuously striving for improvement coupled with excellent Administrative aptitude and the commitment to offer quality work.• Recognized as a proactive individual who can rapidly identify the problems, formulate tactical plans, initiate and re-design effective solutions and preventive measures; • Possess hands-on experience in MS Office, SAPSpecialties: Core Competencies Production Process Planning Quality Control problem analysis and resolution communication skills Judgment and decision-making persuasiveness and influencing teamwork adaptability conflict-management Manpower Management Strong Interpersonal Skills Sharp Analytical Skills Leadership Skills Hands on experience with Machinery – Kneader, Single screw extruder, high speed mixer, Twin screw extruder
Shakun Polymers Private Limited
View- Website:
- shakunpolymers.com
- Employees:
- 54
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Senior Operations ManagerShakun Polymers Private LimitedHalol, Gj, In -
Senior Manager MaintenanceShakun Polymers Private Limited Jan 2015 - PresentHalol Gujarat -
Senior Production ManagerShakun Polymers Limited Apr 2013 - PresentHalol
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Production ManagerShakun Polymers Limited Jan 2013 - PresentHalolReporting to Technical DirectorJob Profile• Day to day planning of production activities, and ensures budgeted Production targets are achieved in terms of Quantity, Quality and timelines for the assigned section.• To ensure work allocation in shifts and ensure that shift personnel are fully complying with the duties. Critical review and necessary action in shift operations.• Co-ordination between shifts and ensure all the relevant documents are filled as per standard operating procedures/protocols, validated procedures.• Preparation of documents and production reports pertaining to change control, deviation control, validation protocol and re-qualification protocols.• Training and motivation of new incumbents and manpower handling• Concern for safety, health & Environment and strict enforcement of safety norms.• Preparation of daily MIS reports, monthly reports for WIP and preparing final production stocks. • Implementing quality systems & Procedures in the organization to ensure smooth flow of operations.• Coordinating with maintenance & purchase department for RM/PM and replenishing consumables shortages as well as planning of preventive maintenance• Technical up gradation of the process leading to good quality, high output at low cost and Active participation in R & D trials• A compliance of ISO system and its documentation• Implementation of “5 S” in plant area and surrounding• Developing of new supplier & vendor to supply different spares concern machinery from local market• • New Initiatives - Continuously look for expansion, assist in land identification, civil construction and getting clearances from various local bodies- Continuously work towards for development of new products, introduce new machineries, develop in-house technology, up gradation and expansion of the plan
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Production ManagerSuzlon Energy Ltd - Wind Turbine Blade Manufacturing Sep 2011 - Dec 2012Padubidri KarnatakaProduction of WTG blade 47meter long - Manpower planning, training, waste control, ISO accompliance safety & 5S implementation, mfg cost control
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Production ManagerPacific Pipe Systems Pvt. Ltd Dec 2009 - Sep 2011Ahmedabad ISO 9001 - 2008, ISO 14001, OHSAS 18001 as a Production ManagerProduct: GRP Pipes (300 mm to 2600mm) - Helical filament winding & Continuous filament winding technique Reporting to GM ProductionJob ProfileDay to day planning of production activities, and ensures budgeted Production targets are achieved in terms of Quantity, Quality and timelines for the assigned section.To ensure work allocation in shifts and ensure that shift personnel are fully complying with the duties. Critical review and necessary action in shift operations.Co-ordination between shifts and ensure all the relevant documents are filled as per standard operating procedures/protocols, validated procedures.Preparation of documents and production reports pertaining to change control, deviation control, validation protocol and re-qualification protocols.Training and motivation of new incumbents and manpower handlingLooking for safety, health & Environment and strict enforcement of safety norms.Preparation of daily MIS reports, monthly reports for WIP and preparing final production stocks. Raw material reconciliationImplementing quality systems & Procedures in the organization to ensure smooth flow of operations.Coordinating with maintenance & purchase department for RM/PM and replenishing consumables shortages as well as planning of preventive maintenanceTechnical up gradation of the process leading to good quality, high out put at low cost and Active participation in R & D trialsA compliance of ISO system and its documentationImplementation of "5 S" in plant area and surrounding
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Shift ControllerBhansali Engineering Polymers Ltd Mar 2008 - Oct 2009per annum SAN Granules 40000 MTON per annumReporting to production ManagerJob ProfileDay to day planning of production activities, and ensures budgeted Production targets are achieved in terms of Quantity, Quality and timelines for the assigned section.To ensure work allocation in shifts and ensure that shift personnel are fully complying with the duties. Critical review and necessary action in shift operations.Co-ordination between shifts and ensure all the relevant documents are filled as per standard operating procedures/protocols, validated procedures.Preparation of documents and production reports pertaining to change control, deviation control, validation protocol and re-qualification protocols.Training and motivation of new incumbents and manpower handlingConcern for safety, health & Environment and strict enforcement of safety norms.Preparation of daily MIS reports, monthly reports for WIP and preparing final production stocks. All the data entry process SAP ASSISTEDImplementing quality systems & Procedures in the organization to ensure smooth flow of operations.Coordinating with maintenance & purchase department for RM/PM and replenishing consumables shortages as well as planning of preventive maintenanceTechnical up gradation of the process leading to good quality, high out put at low cost and Active participation in R & D trialsA compliance of ISO system and its documentationImplementation of "5 S" in plant area and surrounding -
An Operation ManagerM/S. Techno Tarp Pvt. Ltd Feb 2008 - Mar 2008, Sarigam, Vapi. ISO 9001 - 2000 QMS - TUV SOUTH ASIAReporting to Managing DirectorJob ProfileTo handle overall factory operationsTo achieve production targetsTo monitor and control labor contractors and workersControl production costSet up all production documentation system and work towards ISO accreditationControl office and other administration staffTo handle any other work which comes on the way while operating the factoryPrepare and send daily MIS reports to ManagementDay to day planning of production activities, and ensures budgeted Production targets are achieved in terms of Quantity, Quality and timelines for the assigned section.
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Executive ProductionThe Supreme Industries Ltd Sep 2005 - Jan 2008Reporting to production ManagerJob ProfileDay to day planning of production activities, and ensures budgeted Production targets are achieved in terms of Quantity, Quality and timelines for the assigned section.To ensure work allocation in shifts and ensure that shift personnel are fully complying with the duties. Critical review and necessary action in shift operations.Co-ordination between shifts and ensure all the relevant documents are filled as per standard operating procedures/protocols, validated procedures.Preparation of documents and production reports pertaining to change control, deviation control, validation protocol and re-qualification protocols.Training and motivation of new incumbents and manpower handlingConcern for safety, health & Environment and strict enforcement of safety norms.Preparation of daily MIS reports, monthly reports for WIP and preparing final production stocks. All the data entry process SAP ASSISTEDImplementing quality systems & Procedures in the organization to ensure smooth flow of operations.Coordinating with maintenance & purchase department for RM/PM and replenishing consumables shortages as well as planning of preventive maintenanceTechnical up gradation of the process leading to good quality, high out put at low cost and Active participation in R & D trialsA compliance of ISO system and its documentationImplementation of "5 S" in plant area and surrounding -
An Assistant Production ManagerM/S. Sb J-Von Compounders Pvt. Ltd Apr 1999 - Oct 2005, Changodar, Ahmedabad A joint venture company, between John Frendliuch, USA and SB & Co. Manufacturers of Thermoplastic rubber - Footwear Compound, Impact modifier, Production of Compound for Pen grip, for Eraser and SEBS based Insoles, Plastic Master Batches, Polymer additives, Filler compounds, Engg Polymer compounds having turnover in excess of Rs. 30 CroreReporting to Production ManagerJob Profile:Day to day planning of production activities, and ensures budgeted Production targets are achieved in terms of Quantity, Quality and timelines for the assigned section.To ensure work allocation in shifts and ensure that shift personnel are fully complying with the duties. Critical review and necessary action in shift operations.Co-ordination between shifts and ensure all the relevant documents are filled as per standard operating procedures/protocols, validated procedures.Preparation of documents and production reports pertaining to change control, deviation control, validation protocol and re-qualification protocols.Training and motivation of new incumbents and manpower handlingPreparation of daily MIS reports, monthly reports for WIP and preparing final production stocks. Coordinating with maintenance & purchase department for RM/PM and replenishing consumables shortages as well as planning of preventive maintenanceTechnical up gradation of the process leading to good quality, high out put at low cost and Active participation in R & D trialsNotable Achievements:Developed cleaning procedure to minimize down time between different colour product production and also minimized waste percentage from 8 % to 1 % Accelerated the online packing process of the product thru incorporation of Suction unit and proximate weight system - feeding unit Mixing procedure improved to achieve good quality homogenous product and also record system developed to have records for future production
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Shift InchargeSb Jvon Compounders Pvt Ltd, Changodar Apr 1996 - Mar 1999as a Shift Incharge with M/s. Point Plast Ltd. Vatva, Ahmedabad - Production of Disposable containersJob Profile:To ensure work allocation in shifts and ensure that shift personnel are fully complying with the duties. Critical review and necessary action in shift operations.Co-ordination between shifts and ensure all the relevant documents are filled as per standard operating procedures/protocols, validated procedures.Preparation of documents and production reports pertaining to change control, deviation control, validation protocol and re-qualification protocols.7. March 1995 Training with M/s. Jyoti Plastics Vatva, AhmedabadGot training of Extrusion process - Tape plant - woven sack manufacturing - Thermoforming - Injection moulding - Production of disposable containers 8. September 1994 Training with M/s. Sundek (I) Ltd. Rajpur, MehsanaGot training for production of Decorative laminates, Production of Melamine formaldehyde, Phenol formaldehyde, Urea formaldehyde9. SEMINAR REPORT : DEVELOPMENTS IN SHEET EXTRUSION10. PROJECT REPORT : PLASTICS FOR BUILDING APPLICATIONS PLASTIC WINDOW (PROFILE EXTRUSION)11. Special features: Training got about * "5S" Implementation; EMS - ISO 14001* OHSAS 18001
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Shift EngineerPoint Plast Pvt Ltd, Vatva - Ahmedabad Jan 1996 - Mar 1996as a Shift Incharge with M/s. Point Plast Ltd. Vatva, Ahmedabad - Production of Disposable containers Job Profile:To ensure work allocation in shifts and ensure that shift personnel are fully complying with the duties. Critical review and necessary action in shift operations.Co-ordination between shifts and ensure all the relevant documents are filled as per standard operating procedures/protocols, validated procedures.Preparation of documents and production reports pertaining to change control, deviation control, validation protocol and re-qualification protocols.7. March 1995 Training with M/s. Jyoti Plastics Vatva, AhmedabadGot training of Extrusion process - Tape plant - woven sack manufacturing - Thermoforming - Injection moulding - Production of disposable containers 8. September 1994 Training with M/s. Sundek (I) Ltd. Rajpur, MehsanaGot training for production of Decorative laminates, Production of Melamine formaldehyde, Phenol formaldehyde, Urea formaldehyde9. SEMINAR REPORT : DEVELOPMENTS IN SHEET EXTRUSION10. PROJECT REPORT : PLASTICS FOR BUILDING APPLICATIONS PLASTIC WINDOW (PROFILE EXTRUSION)11. Special features: Training got about * "5S" Implementation; EMS - ISO 14001* OHSAS 18001
Vinodkumar Sitigar Skills
Vinodkumar Sitigar Education Details
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Act InstituteComputer Proficiency -
L. D. College Of Engineering, Gujarat University, AhmedabadBachelor Of Engineering -
Axay High School, Gujarat Secondary Education Board, Bapunagar, AhmedabadH.S.C.E. - Distinction -
First Class
Frequently Asked Questions about Vinodkumar Sitigar
What company does Vinodkumar Sitigar work for?
Vinodkumar Sitigar works for Shakun Polymers Private Limited
What is Vinodkumar Sitigar's role at the current company?
Vinodkumar Sitigar's current role is Senior Operations Manager.
What is Vinodkumar Sitigar's email address?
Vinodkumar Sitigar's email address is vi****@****ail.com
What schools did Vinodkumar Sitigar attend?
Vinodkumar Sitigar attended Act Institute, L. D. College Of Engineering, Gujarat University, Ahmedabad, Axay High School, Gujarat Secondary Education Board, Bapunagar, Ahmedabad, Gujarat University.
What skills is Vinodkumar Sitigar known for?
Vinodkumar Sitigar has skills like Manufacturing, Plastics, 5s, Polymers, Product Development, Iso, Extrusion, Injection Molding, Root Cause Analysis, Six Sigma, Lean Manufacturing, Thermoplastics.
Who are Vinodkumar Sitigar's colleagues?
Vinodkumar Sitigar's colleagues are Ritvighya Bansal, Rathod Dilipsinh, Elsayed Marie, Siddharth Tadvi, Suresh Senva, Bhavik Bhoi, Ajeet Yadav.
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