Vinothkumar Mathiyalagan Email & Phone Number

Hosur, Tamil Nadu, India

Hosur, Tamil Nadu, India

Plant Maintenance • Having in-depth knowledges with undergraduate in Electrical &Electronics background Maintenance lead, Process and Equipment Maintenance Specialist in Machining, Welding, Assembly (Engine & Vehicle), CKD&SKD packing, Painting, Material handling equipment’s, Utilities, Automation Energy management• Specialist in Energy management by monitoring and reducing the Power & Fuel consumption per vehicle.• Implementation and maintaining of power and fuel consumption reduction projects in all units.• Reduced the Power &cost per vehicle from 185 to 153 INR in FY 2021-22 & 2022-23.• Expertise in monitoring the Specific power & Fuel cost per vehicle, Specific fuel Kg per vehicle, Specific unit per vehicle in daily basis.• Plant / line / cell operation controlling with respective utilization improvement by calculating the Plant OEE, Plant running hours, Line balancing and stoppage monitoring, idle losses, other losses in daily basis.Industrial safety.• Plant EHS lead & coordinator in ISO 2018:45001 Safety management. • Well experienced in Industry safety standards with Plant safety coordinator with team of 9 EHS co Ordinator’s.• Expertise in Plant Safety emergency preparedness, Incident management, Incident investigation, Safety initiatives, HIRA study.• Conduct and report generation with respect to Unsafe ACT & Unsafe condition audit, unit localize Mock drill, Plant Mock drill.• Equipment safety standardization in Equipment note & Machine inspectionsIoT & Industry 4.0• Plant digitalization by developing own equipment dashboard & alerts like Power & fuel consumption monitoring, Line efficiency monitoring, Process parameters, Safety calendar, TBM & CBM parameter controlling, mail alert, diagnosis.• Dashboard creation in EWON- View ON &HTML web page.Data Science & Analytics• Good at Python programming in Data visualization and business impact study library• Certified in Microsoft excel data visualization & dashboard creation with power query.

Hosur, Tamil Nadu, India

Shift in-charge for the Plant Maintenance Department which manufactures Moped and Scooter vehicle variant with production capacity of 5500 Vehicles per day with 700+ equipments which includes Machining, Welding, Assembly (Engine & Vehicle), CKD&SKD packing, Painting, Material handling equipment’s, Utilities, Automation.Responsible for preventive and breakdowns maintenance of CNC machines - VMC and HMC (FANUC, NTC, Makino, BFW) and turning centers like Takisawa and SPM with strong experience in FANUC and SIEMENS group of CNC systems and significant experience in hydraulics and PneumaticsWell experienced in FANUC ROBO DRILLS, FANUC MATERIAL HANDLING ROBOTS and other CNC group of m/c’sHandling and Maintenance of FANUC Welding (R100i Series)Responsible for vehicle and engine assembly conveyors (one of the fastest in India with 1300-1550 sets per shift) and paint shop conveyor with 5 m/min speedMaintenance of utilities Such as Lube (630 cfm) and Non-Lube Compressors (530 cfm), Air Dryers, Air Handling Units and Exhaust blowers, 750 KVA Diesel Generators• Maintenance of process equipments such as Water Boilers, Heat Exchangers, Chillers, Spray Pumps, Burners and Ovens and performance testing equipments like Engine Test Rigs and Chassis Dynamometers and component leak testing machines.Responsible for vehicle and engine assembly conveyors (one of the fastest in India with 1300-1550 sets per shift) Maintenance of utilities Such as Lube (630 cfm) and Non-Lube Compressors (530 cfm), Air Dryers, Air Handling Units and Exhaust blowers.Maintenance of process equipments such as Water Boilers, Heat Exchangers, Chillers, Spray Pumps, Burners and Ovens and performance testing equipments like Engine Test Rigs and Chassis Dynamometers and component leak testing machines.Did various QCC projects as facilitator/ coordinator with team of 6 members Plant miantenance EHS coordinatorSubstation maintenance -11KVImproved MTBF Reduced MTTR

Hosur, Tamil Nadu, India

GET orientation Research& Development , Proving Engineering ,Quality Assurance,ERM,HRD,Supplier Quality and various functional department orientation done Two month worked in TVS KING three wheeler manufacturing plant as Plant operation orientation. Maintenance shift incharge for 5000 nos per day vehicle producing capacity plant with 700+ equipments which includes Machining, Welding, Assembly (Engine & Vehicle), CKD&SKD packing, Painting, Material handling equipment’s, Utilities, Automation Maintenance hygenic orientation in IQL -MSDC Breakdown phenomena tracking incharge for all over the plant Expertise in breakdown analysis. Certified Fanuc robot maintenance person Did various projects to Improve MTBF, Unsafe condition elimination and reduce MTTR, Operator Fatigue elimination in Engine assembly , Vehicle assembly , Fabrication & Machine shop units

Hosur, Tamil Nadu, India

1.Did my bachelor dissertation with TVSM during myfinal semesterI. Worked on Brake by wire in three wheeler as a teamand developed the actuating and controlling units for the system.I. Developed a closed loop system using the CompactRio tool and a linear actuator to control the brake fluidcylinder.Ill. Prototype of the system is developed and tested onroad with TVS King to the maximum speed of 70Kmphon straight track and in the gradients, with twopassengers.2.Also I did internship at TVS Motor Company aftereach semester examination (from 2nd to 7thsemester).

Coimbatore, Tamil Nadu, India

Basic mechanical assembly and Engineering drawing.Key features and application of 555 timers.Had hands on experience in soldering and wiring. Developed a antitheft alarming device and automatic gardening .

Pgp, Data Science And Business Analytics, 3.83

Activities and Societies: Python for Data Science Statistical Methods for Decision Making Advanced Statistics Data Mining Predictive.

Bachelor Of Engineering - Be, Electrical And Electronics Engineering, 8.2

Activities and Societies: A active member of men’s Volley team for three years. Participated in various departmental cultural activities.

Higher Secondary