Mohanraj Vinothkumar Email & Phone Number

Coimbatore, Tamil Nadu, India

• Parts involved Door Trim, T/G Trim, lug/side trim part.• Preparing Master Sections with Mounting Solution, Coordinate with Customer for Modelling & Part Development.• Meeting with Mold maker for checking Feasibility & Tool Kick off.• VAVE Activities for weight optimization and cost reduction.• Attending Line walks and Tear downs in OEM lines to find out their VA area and suggest better custom applications.• Leading Project Management, Design, Development Test Validation for major customers like HMI &KIAWorked on the Projects:Map Pocket, Arm Rest, B Pillar, Cup Holder

Coimbatore, Tamil Nadu, India

• Class A surface feasibility check with environment data, checking Curvature Analysis and Draft Analysis, Geometry checks and style comparison • Generation of Class B and Class C according to draft direction. • Creation of parting line according to tooling direction. Well, know about Undercut-Slider-Lifter • Creation of B side Features with all functional Dimension’s and Power-copy Design • Study of RPS and 3-2-1 principle and checking for Gap and Flush Conditions. • Worked on Master sections for Part creation with surrounding data • Re-mastering of solid dump parts using surfacing commands and Boolean operations • Part and assembly checking through DMU analysis and report generation

Coimbatore, Tamil Nadu, India

• Prepare DFM (Mold feasibility check, Main parting line, Slider Line, Lifter Line, Draft Analysis, Wall Thick Analysis, gating system, tolerance analysis etc.)• Proposing part features to improve the part quality as per the mold flow analysis report.• Designing of Plastic Injection Mold design for Automotive Products • Incorporate fit and tolerances with GD & T in the drawings for mold functional requirement.• Manage design related issues throughout the build process.• Preparing dimension validation report after mold trails.CAE (mold flow simulation): (MOLDEX 3D)• Prepare Mold flow analysis on Injection molded parts for Filling, Packing, Cooling, warpage analysis with results interpretation skills (Identifies the cause of any injection molded part defects, solve problems independently and suggest part developers for improvement)Worked on the Projects: Air filter - BoschDashboard - MobisEV Cover - HyundaiFront Cover - Mobis

India

Product Design and Development• 2D to 3D conversion• Reverse engineering the part then modify as per customer requirement• Create a new Product as per the customer input like concept sketch, layout, image• Previous product developmentPlastic Injection molding• Responsible for complete Mold design of plastic parts. • Solving problems in the shop floor by working closely with production people involved in fabrication, machining, assembly and testing areas. • Creating the Dimensional Drawings, Main Assembly Drawing, Part Drawings and the complete Bill of Materials. • To validate the stack up analysis. • Prototype making and testing• Co-ordination and Progress review meeting with vendorsPlastic Blow molding• Create remastering and part development. • Then Create complete Mold design.Aluminum Pressure Die Casting• Product Modified to MMC as per the customer request for secondary operation.• Then create mold with provide sufficient runner, gate and over flow pad.