Vipan Kumar Email & Phone Number

Solan, Hp, In

Baddi

Routine maintenance management through eCMMS i.e. Maximo. (7 Bottle Unscrambler machines, 3 Bottle Orientor, 7 ACMA Monoblock filling machines (200BPMx4 nos,130BPMx1 & 100BPMx2), 7 Bottle linear labelling machines, 7 Bottles bundling machines, 2 Norden tube filling machines (170 TPM & 70 TPM) and 2 Tube Bundling machines, Batch manufacturing tanks & related equipment, storage tanks, RO PW generation & distribution system (5.5 cu metre per hr.) etc.)Handling a team of 4 shift engineer,1 planner, 1 store keeper & 10 technicians.Execution of reliability management program in plant level through criticality assessment, FMECA analysis and maintenance approach selection.Tracking of MTBF, MTTR and failure analysis of all major & chronic issues by using problem solving tools.Identification & implementation of reliability improvement projects through RCPS.Maintenance performance KPIs tracking, identifying areas of improvements and tracking the action plan.Leading ETE commissioning of various new high speed filling lines equipment (capping machine, bottle orientor, Labelling machine, bundler, poka yoke systems etc.) right from capital approval to performance qualification and process validation.Responsible for procurement and assessment of machines spares from reliable and approved source.Implementation of EO/ OAC program & providing digital platform such as “digital troubleshooting guides” for ease of troubleshooting & technical platform for learning to operators and technicians.Execution of various identified actions during any Deviation /non-conformance management, CAPA, Change Control process, etc in Quality management system.Department representative for various EHS and quality system audits.Good knowledge of handling manufacturing setup drawings.IQ, OQ & PQ of new equipment along with the documentation.

Baddi, Himachal Pradesh, India

Operation & Maintenance of Utilities such as: DGs(2x500 KVA and 1x1010 KVA), Substation(11kV), Air Compressors(4x200CFM, 1x1000 CFM), HVAC(300 TR), Process Chillers(500TR), Boilers(1.5 TPH), ETP(125KLPD), Fire Hydrant System & Alarm system, Building Maintenance, Potable water treatment system & Fire Suppression system (Fire Extinguishers, Foam Monitors).Handled a team of 2 utilities engineer & 16 technicianPreparation of preventive maintenance plan for utilities & implementation of same as per the schedule.Has worked on Computerized Maintenance Management system i.e. (Maximo) which is used for work order management.Preparation of Utilities budget for the required operation & maintenance services.Preparation of utility reports & costing reports per unit of production.Preparation of SOPs for operation & maintenance for the system in utilities.IQ, OQ & PQ of equipment along with the documentation.Documentation such as: Yearly HVAC qualification, yearly compressed Air system qualification.Preparation or any modification in plant layouts in AUTOCAD through the change control process if there is any modification during projects.Handling of engineering drawings for utilities & facilities.Capital Approval Request (CAR) preparation for CAPEX projects & end to end planning of timelines & resources for the projects to implement the same.Interaction with vendors regarding the critical equipments AMCs & rate negotiation for utility spares & consumables. Facility Readiness for different safety audits such as MAARS, Yearly Boiler Inspection by IBR regulations, ISO 14001/OHSAS 18001 yearly certifications & legal inspections related to ETP and fire inspector visits & support EHS officials for the same.Facility readiness for different GMP audits such as FDA visits & internal J&J audits like JJRC.Calibration of utilities equipments.Supporting finance department to carry out the audits related to plant asset verification.