-Experienced Engineering Professional in driving Production, New product commercial production start-up in plant, Scheduling and monitoring to ensure norms and production accomplishment within parameters and use of SOP.-Production planning, man-power management. -Preparing, reviewing, approving and distributing the instructions for the production of excipient as per planning of different grades of excipients. -Individual manage 20 TPD bulk drug (Excipient) manufacturing plant. -An effective communicator with excellent relationship with team members, management skills and strong analytical, problem solving & organizational abilities.

Production Operations:-Preparing, reviewing, approving and distributing the instructions for the production of intermediates or APIs according to written procedures.-Making sure that all production deviations are reported and evaluated and that critical deviations are investigated and the conclusions are recorded.-Making sure that production facilities are clean and documented, keep ready plant all the time for audit. -Making sure that validation protocols and reports are reviewed.-Evaluating proposed changes in product, process or equipment.-PLC project up-gradation to meet 21CFR requirement-Making sure that new and, when appropriate, modified facilities and equipment are qualified.-Working with the all cross functional team QA, QC, EHS, PD Lab, Warehouse, Engineering and utilities department for avoiding any hurdle in production related issues.Quality-Participate, implement and adhere to corporate guidelines, directives and local FDA requirement.-Ensure deviation and change control procedures are assessed within the desired timeframe.HSE-Participate, implement, and adhere to Group HSE guidelines and regulatory requirements.-Lead, guide and maintain departmental EMS and EHS system.-Organizing and maintaining the health, safety and environmental management system-Identifying and correcting unsafe conditions or behaviors.Cost Control-Prepare standard costs and budget, monitor and control revenue budget, material utilization, energy consumption and optimum material, machine and labour utilization. -Participating and Preparing of capital budget for technical up gradation, productivity improvement.Trouble shooting-To identify analyses and resolve issues related with process, equipment and manpower on day-to-day basis and initiate continues improvement in technical process in coordination with process development.People management-Provide training and develop subordinates to run the plant effectively in all the three shifts.

Production Operations:-Preparing, reviewing, approving and distributing the instructions for the production of intermediates or APIs according to written procedures.-Making sure that all production deviations are reported and evaluated and that critical deviations are investigated and the conclusions are recorded.-Making sure that production facilities are clean and documented, keep ready plant all the time for audit.-Making sure that validation protocols and reports are reviewed.-Evaluating proposed changes in product, process or equipment.-PLC project up-gradation to meet 21CFR requirement-Making sure that new and, when appropriate, modified facilities and equipment are qualified.-Working with the all cross functional team QA, QC, EHS, PD Lab, Warehouse, Engineering and utilities department for avoiding any hurdle in production related issues.Quality-Participate, implement and adhere to corporate guidelines, directives and local FDA requirement.-Ensure deviation and change control procedures are assessed within the desired timeframe.HSE-Participate, implement, and adhere to Group HSE guidelines and regulatory requirements.-Lead, guide and maintain departmental EMS and EHS system.-Organizing and maintaining the health, safety and environmental management system-Identifying and correcting unsafe conditions or behaviors.Cost Control-Prepare standard costs and budget, monitor and control revenue budget, material utilization, energy consumption and optimum material, machine and labour utilization.-Participating and Preparing of capital budget for technical up gradation, productivity improvement.Trouble shooting-To identify analyses and resolve issues related with process, equipment and manpower on day-to-day basis and initiate continues improvement in technical process in coordination with process development.People management-Provide training and develop subordinates to run the plant effectively in all the three shifts.

-Individual handling block production which is having a capacity of 12.5 MT/month.-Production planning and daily production tracking.-Working with the all cross functional team QA, QC, EHS, PD Lab, Warehouse, Engineering and utilities department for avoiding any hurdle in production related issues.-Closely monitor production plan as per the planning.-To supervise work permits, identification of unsafe conditions, Activities of start-up and shut down with SOP of the equipment and process, Handling MSDS of hazardous chemicals used in the plant.-Preparation of Daily Production Record and monthly production record.-Provide training on good documentation practices and training on SOP’s.-Conduct Dept. safety meetings on routine basis and provide safety training.

Production Operations: Efficiently handling entire production operation on DCS system Update knowledge on cGMP & Experience in GMP batch startup and shutdowns. Working in a USFDA approved Unit. Production planning and production entries in to ERP. Arranging equipments, raw materials, Packing materials, manpower and utilities. Monitoring production activity ensuring optimum utilization of resources, yield optimization. Preparation of monthly production planning and inventory control (PPIC) based on the planning. Closely monitor production plan as per the planning. Ensuring complete in-process quality control and continuous improvement in process capabilities. To supervise work permits, identification of unsafe conditions, Activities of start-up and shut down with SOP of the equipment and process, Handling MSDS of hazardous chemicals used in the plant. Knowledge of AHU System. Responsible for total block solvent requirements & production planning and maintain a solvent reconciliation record. Associated with a team for completion of project activities and commissioning of 4 API production facilities including solvent recovery section. Successfully commissioned DCS (Distributed Control System, Siemens Version PS6) for operation of 4 production modules along with commissioning and documentation team. Coordination & Liaising:  Allocating work to contractors and coordinating with them for timely completion of jobs while ensuring smooth functioning and preparing shift schedule & monitoring manpower. To improve safety awareness amongst the employees, imparting training to employees, pertaining to quality implementation and productivity improvement. Coordinating with safety, maintenance, QA, QC for BPCR issues and analysis report. Work with the all cross functional team conduct routine meetings with Technical service department, Engineering and utilities department for speed-up of project activities.

 Experienced Engineering Professional in driving Production, Scheduling and monitoring to ensure norms and production accomplishment within parameters and use of SOP. 4 intermediates & API modules and solvent recovery plant erection and commissioning in Aurobindo Pharma Ltd.  Exhibited skills through various paper presentations at National & International Level Seminars.  Proven abilities in enhancing production process operations, optimizing resource & capacity utilization, escalating productivity & operational efficiency; while curtailing costs & expenses. An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude.Knowledge Domain Deep understanding of environmental safety and environmental laws, HAZOP, HAZAN. To plan organize monitor & control on safety & environment related activities. Study and development of need base safety appliances. Hazard identification, Analysis & its control, Implementation of accident prevention program. Strong written communication skills including ability to prepare accurate and appropriate technical documentation and to review, and check documentation for accuracy.  Deep understanding of basic quality assurance, quality control (QA/QC) concepts ISO standards.  Knowledge of SAP (PP Module), ERP and Agile.  Experience in Initiating and getting approval related to “Project, Equipment and Product Change Control”.

 Monitoring complete process involving dealing with list reactor, wiped film evaporator reactor, heat transfer equipments, evaporator and dryer, etc. Responsible for planning of day to day activities followed by performing trial and data collection in view of further process development (for our upcoming green field 20 TPD project). Managing production operations with a view to achieve business objectives and ensure top line and bottom line profitability. Ensuring O.E.E. (Overall Equipment Effectiveness) by timely & effective planning for effective working maintenance initiative thus bringing down equipment breakdown & achieving annual costs savings. Currently working on use of ionic liquid in fibre production at Pilot Scale Plant. Efficiently handling entire production activities on PLC system. Representative of our department as an Environmental engineer to the other divisions of Grasim.  Environment Cell: (ETP plant) Gravity flow effluent treatment plant includes Primary filtration, Neutralization by Acid or Alkali Dozing, Chemical Co-angulations, Settling, Separation of Sludge and sludge treatment.