Vipul Mathur

Vipul Mathur Email and Phone Number

Making seals great again! @ AXON ENERGY SERVICES
Vipul Mathur's Location
Greater Houston, United States, United States
Vipul Mathur's Contact Details

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Vipul Mathur personal email

About Vipul Mathur

An experienced chemical engineer with a passion and focus on developing new and upcoming technologies that push the boundaries for HTHP (High-Temperature High-Pressure) applications in Oil and Gas industry. I have gained a wide range of experience in 15+ years including - material recommendations, non-metallic material (NBR, HNBR, FKM, FEPM, FFKM, PEEK, PTFE, PPS, etc.) compatibility and reliability, swellable and inflatable elastomers, polymeric coatings, rubber failure, rubber to metal bonding, completion fluids, nano-technology, metal-based alloys, ultra high-temperature polymers, degradable thermosets. Some of my specific expertise are listed below - - Non metallic material approval and recommendation. - Elastomer and Thermoplastic material reliability and compatibility- ISO, NORSOK, ASTM, API, NACE and other industry standards.- Swellable and inflatable (high expansion) elastomers. - Rubber failure analysis (RGD/ED) and rubber to metal bonding- Polymeric coatings for downhole tools/products - Mechanical, Chemical, and Rheological analysis of polymers. - Reactive extrusion mixing and compression/injection molding of polymers- Milling, molding, and testing of elastomers- Material characterization using SEM/E-SEM, XRD, TGA, DSC, DMA, FT-IR etc. - Particle size analysis - Contact-angle and surface energy measurements to measure interfacial properties- Thermal Conductivity and dielectric measurements- Rheology of materials- Statistical Analysis including SPC/SQC methodology and Design of Experiments

Vipul Mathur's Current Company Details
AXON ENERGY SERVICES

Axon Energy Services

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Making seals great again!
Vipul Mathur Work Experience Details
  • Axon Energy Services
    Vice President Polymer Technology And Molding
    Axon Energy Services Jul 2024 - Present
    Houston, Tx, Us
  • Baker Hughes
    Lead Engineer
    Baker Hughes Jun 2014 - Jul 2024
    Houston, Texas, Us
    Provide customer/tender support globally for non-metallics. Work with product-line, engineering, quality, supply-chain, manufacturing, and operations/sales teams to grow and maintain Baker-Hughes's position as a market leader.Provide material recommendations, material approvals, and all types of sustaining/support activity including compatibility, reliability studies, failure analysis as per ISO, NORSOK, ASTM, NACE, standards. Led development of a new chemically resistant high elongation Aptum elastomer for use in a high expansion open-hole sealing application.Developed barrier coatings for swellable packers to delay swelling and provide assurance during run-in.Developed and tested a high temperature chemical resistant coating for downhole sealing elements.Experienced user of SPC/SQC methodology and Design of Experiments.
  • Baker Hughes
    Research And Development Engineer
    Baker Hughes Jan 2009 - Jun 2014
    Houston, Texas, Us
    Collaborated in development of degradable thermosets for downhole products like frac balls and plugs.Led scale up and development of next generation water swellable elastomers for high-salinity/divalent brine environments Collaborated and led the development of ultra-HTHP polymers to be used as sealing/packing elements in downhole tools - - Characterized polymer blends and mixes using thermal, mechanical, and rheological analysis- Improved dispersion using extrusion mixing of polymers with fillers and cross-linkers- Analyzed test data for repeatability and reproducibility using SPC/SQC methodologyLed the scale up of smart/designer materials for multi-stage hydraulic fracturing of shale formations throughout North America –- QA/QC testing and developing material specifications- Studied structure-property relationship of materials using statistical methodology- Developed a predictor of material properties in correlation with different types of thermal and chemical environmentsCollaborated in developing nanotechnology application for various oilfield-based elements – - Characterized nano-materials using thermal, dynamic-mechanical, rheological analysis- Applied layer-by-layer (LbL) nano-composite coating technology for barrier applications- Analyzed thermal, rheological, and electrical behavior of nano-materials in fluids, motor-oil, epoxy, greases, etc. for different applicationsCollaborated in development of a guar-based and visco-elastic surfactant (VES) based fracturing fluids for hydraulic fracturing
  • Dept Of Chemical Engineering, Brigham Young University
    Research Assistant
    Dept Of Chemical Engineering, Brigham Young University Aug 2004 - Dec 2008
    Provo, Ut, Us
    Master’s Thesis “An Experimental Investigation of Processes Limiting LiFePO4-Cathode Performance Intended for Hybrid and Plug-in Hybrid Electric Vehicles” - Improved battery performance by identifying various factors limiting LiFePO4-cathode performance for high power and energy applications - Fabricated and assembled pouch-sized lithium batteries with different cathode parameters like loading, thickness, porosity, and type of conductive additives - Achieved Power and Energy density goals for Hybrid Electric Vehicles (HEVs) and Power density requirements for Plug-in HEVs - Tested cathodes by simulating similar driving conditions as hybrid and plug-in hybrid vehicles using battery testing systems like MACCOR and ARBIN - Characterized cathodes and different cathode constituents using Scanning Electron Microscopy (JEOL 840 and Environmental SEM) and X-Ray Analysis (EDX)
  • Dept Of Chemical Engineering, Brigham Young University
    Graduate Projects
    Dept Of Chemical Engineering, Brigham Young University Aug 2006 - Dec 2006
    Provo, Ut, Us
    Preliminary design of a Packed Bed Fischer Tropsch Reactor (PBR) of the heat exchange type for a pilot plant, Brigham Young University, Provo, Utah (August 2006 – December 2006) - Calculated optimal reactor length, catalyst volume, reactor productivity, cooling duty, and pressure drop across the reactor - Calculated conversion, temperature, and pressure drops across the reactor as a function of reactor length - Formulated material, momentum and energy balance equations for the reactor designStudied the influence of electrode (cathode) morphology on the performance of Lithium batteries using scanning electron microscopy, Brigham Young University, Provo, Utah (January 2005 – April 2005) - Characterized and X-Ray analyzed various cathodes and cathode configurations - Identified problems affecting cathode performance resulting in improved fabrication and performance of lithium batteries
  • Dept Of Chemical Engineering, Brigham Young University
    Teaching Assistant
    Dept Of Chemical Engineering, Brigham Young University Jan 2005 - Apr 2005
    Provo, Ut, Us
    Teaching Asst for Heat & Mass Transfer class (approx. 60 students)
  • Sinhgad College Of Engineering, University
    Undergraduate Project
    Sinhgad College Of Engineering, University Aug 2003 - Jun 2004
    Designed a high pressure reactor for the synthesis of 1-nitro 3, 6, 8 trisulphonic acid (NTSA) to 1-amino 3, 6, 8 trisulphonic acid (ATSA) by catalytic hydrogenation, National Chemical Laboratories (NCL), Pune, India (August 2003 – June 2004)- Analyzed and interpreted kinetic run data to deduce rate equation and rate constant for the lab scale conversion of NTSA to ATSA in an autoclave- Mechanical design of the autoclave and its subsequent scale up from lab scale to commercial scale- Designed Process Flow Diagram, Process and Instrumentation Diagram, and Plant Layout for the manufacture of ATSA- Estimated the process costing and economics of the project and found it to be feasible

Vipul Mathur Skills

Design Of Experiments Scanning Electron Microscopy Rheology Powder X Ray Diffraction Nanotechnology Materials Minitab Heat Transfer Statistics Thermal Analysis Polymer Characterization Polymer Compounding Fluids Nanomaterials Mechanical Testing Analytical Abilities Particle Size Analysis Thermoplastic Elastomers Polishing Characterization Polymers Chemical Engineering Engineering Research And Development Petroleum R&d Energy Manufacturing

Vipul Mathur Education Details

  • Brigham Young University
    Brigham Young University
    Chemical Engineering
  • Savitribai Phule Pune University
    Savitribai Phule Pune University
    Chemical Engineering

Frequently Asked Questions about Vipul Mathur

What company does Vipul Mathur work for?

Vipul Mathur works for Axon Energy Services

What is Vipul Mathur's role at the current company?

Vipul Mathur's current role is Making seals great again!.

What is Vipul Mathur's email address?

Vipul Mathur's email address is vi****@****ail.com

What schools did Vipul Mathur attend?

Vipul Mathur attended Brigham Young University, Savitribai Phule Pune University.

What are some of Vipul Mathur's interests?

Vipul Mathur has interest in Working Out, Football, Basketball, Science And Technology, Music, Movies.

What skills is Vipul Mathur known for?

Vipul Mathur has skills like Design Of Experiments, Scanning Electron Microscopy, Rheology, Powder X Ray Diffraction, Nanotechnology, Materials, Minitab, Heat Transfer, Statistics, Thermal Analysis, Polymer Characterization, Polymer Compounding.

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