Viraj Doshi Email & Phone Number

Texas, United States

Dallas–Fort Worth Metroplex, Texas, United States

Irving, Texas

• Designed, developed, and validated (IQ, OQ, PQ) Laser Marking equipment with OCR Vision System for Class III medical devices along with integration with Wonderware and MES.
• Created documents for FDA and BSI submissions.
• Reduced Quantity discrepancy NCR’s by designing a custom solution using Mettler Toledo Industrial Counting Scale along with integration with T-wedge software and MES.
• Validated an automated environmental monitoring system (EMS) replacing the manual chart recording system.
• Reduced Preventative Maintenance (PM) downtime from 27 days to 14 days annually for the largest silicon spray system using Lean and Project Management principles resulting in extra capacity of 25000 units and overall.
• Improvised air flow inside spray booths by designing optimal exhaust system resulting in 1% yield improvement and cost savings of $80,000 annually.

Dallas, Texas

• 2nd shift Supervisor managing 55 employees on 6 assembly lines and 4 packaging lines producing over 600K units of class III medical device products. Responsible for daily operations, safety, quality, maintenance.
• Constantly delivered required manufacturing production outputs per shift during night rotation by managing and balancing operators as per Customer requirements.
• Ensured maximum associate efficiency and utilization through regular frequent updating of staffing models.
• Fostered improvement of cross training and flexibility of all production associates.
• Initiate process improvement plans and corrective actions to improve overall quality performance, alleviate area defects and reduce scrap and rework costs.
• Performed employee’s performance evaluation and year end compensation.

Dallas/Fort Worth Area

• Performed time studies, Capacity analysis, line balancing, labor count analysis for 7 product families.
• Analyzed the routings on JD Edwards vs the actual and updated BOM’s and Routers for 2 product families.
• Redesigned the floor layout for 2 assembly lines for Class III Medical device in Clean Room Environment (CME) which resulted in reduction of Material Transportation by 70%, reduced 2 head counts across two shifts.
• Designed and Implemented 6S Audit program for providing process improvement recommendations.
• Executed projects in collaboration with Engineering, Facilities, Quality, Technical Services, Safety, Microbiology and Finance departments.
• Created training Manual for Six Sigma Yellow and Orange belt and trained 30 Associates.

Dallas/Fort Worth Area

• Developed SOP for Field engineers for installation and Un-installation of FCC approved Warning Signs.
• Running Simulations to find, the coverage based on the statistical data generated on “Roofview” tool.
• Reduced the time for generating report from 120 mins to 45 mins.
• Liaison between client and company.

Houston, Texas Area

• Determined the quality fallouts in the choke control console assembly.
• Identified major quality problems in the system, by incorporating Pareto analysis to focus on higher fall outs.
• Analyzed the defects by brainstorming tool such as fish bone diagram and 5 why analysis.
• Corrective action (CA) on root cause was implemented and validated by statistical significance.
• Documented SOP, FAT, Gauge calibration and operator training was undertaken in compliance ISO 9001 and API 16C standards as preventive action (PA).
• Assisted in Data migration from EXCEL to Enterprise Resource Planning (ERP) system.

Mumbai Area, India

• Reduced material flow by 20% by redesigning shop floor using AutoCAD.
• Created Pictorial Work Instruction Document (SOP) for workstations to reduce heavy labor turnover ratio.
• Generated non-conforming reports (NCRs) and facilitated processing of NCRs in a timely manner.

Master'S Degree, Industrial Engineering, 3.59

Master Of Business Administration - Mba, Global Business Management

Bachelor Of Engineering (B.E.), Electrical And Electronics Engineering, First Class