Director Of Operations
Pemko / Assa Alboy
Greater Memphis Area
Responsible for the overall operation of an $80 million manufacturing operation managing a 300 person workforce, within 2 facilities with full P&L responsibility. Process included metal fabrication, robotic welding, spray arc welding, CNC machining, manual mills, punch presses, assembly, and warehouse distribution of product manufactured from aluminum and brass material.• Ensure the efficiency of operations including cost control, quality, delivery of product, and safety of the workforce. • Developed and implemented plans to transition the workforce, office and operations, from tribal knowledge skill sets to the use of standard operating procedures.• Directed the transformation from traditional manufacturing environment to a LEAN high performance culture through the use of Kaizen and Six Sigma tools. • Increased operational efficiency of the Customer Relations departments (Order Entry and Customer Service) with results in reduced abandon rates and order keying times. • Increased operational income flow implementing cost-cutting initiatives, quality improvements and delivery improvements.• Implemented new distribution channel that allowed multiple brands to ship from one location with one invoice.• Released new products that resulted in over 25% of total sales annually.• Established objectives for the division, developed and implemented the strategic plan and managed the monthly and annual review against these objectives.• Monitored all manpower utilization to ensure efficient and effective use of personnel.• Facilitated the compliance of ISO 9001 operations and obtain certification of ISO 14001. • Developed and Implemented several automation projects that resulted in significant cost reduction.• Created a unified company infrastructure that aligned with business mission strategy. • Served as the company representative in all areas related to the business community, the industry, news media, and the local governments.