Charandeep Singh Virk Email & Phone Number

Windsor, Ontario, Canada

Windsor, Ontario, Canada

Programmed SMT lines for high-volume automotive PCB production with FPY >96% and implemented predictive maintenance protocols, optimized SMT line processes, contributing to JIT manufacturing efficiency improvements.Created and optimized 3D AOI programs involving complex component geometries on Selective Soldering lines which led to a 20% reduction in false positives and a 15% increase in true positives, improving overall inspection precision.Conducted an in-depth Root Cause Analysis targeting performance discrepancies in conveyor systems and CNC machines. Examined potential points of failure of mechanical components, including the bearings, gears, and actuators, while verifying electrical circuits and PLC functionalities. Implemented data-driven corrective actions, such as fine-tuning conveyor speed profiles for optimal material handling and optimizing CNC toolpaths to mitigate tool wear and enhance machining precision.

Windsor, Ontario, Canada

Conducted multi-factor DOE studies to assess the feasibility of implementing a robot soldering machine in the manufacturing process. Applied advanced statistical techniques to systematically vary and analyze key soldering parameters, including temperature profiles, solder alloy compositions, and robotic arm trajectories. Led a comprehensive PFMEA to proactively assess and mitigate potential failure modes in the manufacturing processes, with a focus on precision machining and assembly operations. Systematically analyzed failure modes, identify critical control points, and evaluate the potential impact on product quality.

Windsor, Ontario, Canada

Led a moon-roof system pilot project involving the production of ECU harnesses for an OEM customer. Implemented precise wiring detail, demonstrating proficiency in schematic design, component selection, and adherence to strict automotive industry standards. Collaborating closely with cross-functional teams, I oversaw the testing and validation and packaging processes, ensuring optimal performance and reliability of the ECU harnesses under diverse operating conditions.

Windsor, Ontario, Canada

Designed the high-downforce front wing package for the 2023 Windsor Formula Electric vehicle using CATIA and conducted CFD simulations on SimScale and Ansys Fluent to optimize performance.

Windsor, Ontario, Canada

Customer ServicePOS systems

Windsor, Ontario, Canada

Optimized cycle times for machine processes across 5 production lines by performing WIP analysis to identify and eliminate NVAAs, reduce inventory overstock and streamlining workflow, resulting in a 15% improvement in OEE metrics.Additionally, revised and standardized Work Instructions for operators and technicians which reduced overall product scrap rates while reinforcing safety protocols.

Windsor, Ontario, Canada

Inventory management and maintenanceEvent setup and tear-downCustomer service

Windsor, Ontario, Canada

Day-to-day operationsAdministrative assistance