Vishal Pawar
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Vishal Pawar Email & Phone Number

Sr. Engineer - Production Engineering and CNC Programming at Lucy Electric
Location: Dubai, United Arab Emirates 8 work roles 1 school
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Role
Sr. Engineer - Production Engineering and CNC Programming
Location
Dubai, United Arab Emirates
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Vishal Pawar is listed as Sr. Engineer - Production Engineering and CNC Programming at Lucy Electric, a with 1351 employees, based in Dubai, United Arab Emirates. AeroLeads shows a matched LinkedIn profile for Vishal Pawar.

Vishal Pawar previously worked as Sr. Engineer - CNC Programming & Production Engineering at Lucy Electric and Manufacturing Process Engineer at Lucy Electric. Vishal Pawar holds Bachelor Of Engineering (B.E.), Mechanical Engineering, Distinction from Government College Of Engineering, Jalgaon..

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Lucy Electric

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About Vishal Pawar

Lean Six Sigma Black Belt Certified Production engineer with over 10 years of experience in the Sheet Metal Products Manufacturing and steel fabrication. Hands on experience in Lean manufacturing techniques like SMED, OEE, Kanban, JIT Etc. Extensive knowledge of the Manufacturing processes, CNC programming, Laser cutting, Salvagnini panel bender, Powder coating process, Development of equipment and Production lines. Following safety measures as NEBOSH certified Officer. Multi-tasker who can handle numerous responsibilities at ones, allowing me to remain productive.1. Relevant experience in handling of processes like Laser cutting, CNC punching, CNC bending, fabrication, Gas welding, TIG/MIG welding, Machining, Powder coating etc.2. Lean Six Sigma Black belt Certified.3. Experienced in Production planning, New Product development, Inventory management, In-process Quality Control, Man Power management (handling technicians & staff).4. Having good hands on AutoCAD, Teamcenter NX, TruTops, Amada AP100, Metalix, TEKLA structures, etc.5. Hands on experience in continual improvement tools like #KAIZEN, #SMED, #OEE, #5’S, Poka-Yoke, etc.6. Manages occupational Health and safety through Safe System of work, training, supervision and competency of staff.

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Vishal Pawar's current company

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Lucy Electric
Lucy Electric
Sr. Engineer - Production Engineering and CNC Programming
Dubai, AE
Employees
1351
AeroLeads page
8 roles

Vishal Pawar work experience

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Sr. Engineer - Production Engineering And Cnc Programming

Dubai, Ae

Sr. Engineer - Cnc Programming & Production Engineering

Current

Dubai, United Arab Emirates

LASER/PUNCH/BENDING PROGRAMMING:a) Manages the team of programmers to meet the Laser, Punch & Bending Programming targetb) Programming improvement on a continuous scale to achieve higher nesting efficiency as per budgeted target.c) Guiding programmers to improve Laser Efficiency by implementing new technologyPRODUCTION ENGINEERING ACTIVITIES:a) Steel Processing (Laser cutting/ Punching/ Bending/ RCT/ Painting, etc.) expert to resolve related problems.b) Warehouse Improvementsc) Factory Layout updating d) Std Time calculation and updating e) Punching/Bending/Copper Cell Tools maintenance f) Sourcing Special tools & Equipment’sNEW PRODUCT INTRODUCTION:a) Provide support to production in GR3/GR4 stages of new product introduction.b) Provide support to Production/QA on process flow charts, facility requirements, tool requirement, jigs & fixtures requirement, equipment for new processes, layout during NPI.c) Capex calculation for requirements related to NPI & Projects.d) Generation of work instruction for the new product CURRENT PRODUCT IMPROVEMENTSa) Analysis & Problem solving,8D & other Methodologyb) Design improvements feedback to Engineeringc) Trialing & implementing proposed improvements.d) Creating work environment to meet quality standards set by ISO 9000/14000/18000.e) BOM validation and error reporting to contracts for corrective actions (ECR/ECN process)LEAN MANAGEMENT:a) Eliminate Waste Activitiesb) Coordinate with related departments for optimized process flow, Lean manufacturingc) Total cycle time (throughput time) reductiond) Implementing 5S conceptsSYSTEM MANAGEMENT (D365) & MANAGEMENT REPORTING:a) Ensure to submit/ Circulate all management reports on time.b) D365 activities related to the Department (Route etc)c) To manage raw material (sheet Steel) requirements as per program release through transfer orders process in coordination with Stores & Production TRAINING

May 2024 - Present

Manufacturing Process Engineer

Dubai, United Arab Emirates

Primary responsibilities include; # Process development, # Capacity and Manufacturing planning, # Line balancing, # Lean Implementation, # New product and Process Introduction.# Fixtures/Jigs Design and development # Siemens NX CAD• Primary responsibilities include #Process development, #Capacity and Manufacturing planning, #Line balancing, #Lean Implementation, #New product and Process Introduction. • Co‐ordination of New Product Introduction -NPI (SF6 Free RMU) and liaison with Engineering design team on changes to improve assembly.• Document process and tooling trials for approval ‐ as part of NPI.• Facilitate and lead the development of standardized manufacturing processes to enable migration towards digital manufacturing processes and Industry 4.0• Design & Development of Jigs & Fixtures using Siemens NX CAD. • Focus on improving quality, delivery, and cost initiatives.• Documenting process flow charts and PFMEA activities. • Ensure all new and existing processes minimize environmental impact and comply with company Health and Safety policies, procedures, and general safe working practices.• Proactively Coordinates with support functions like Logistics, Contract, Shipping and Quality to ensure the requirement for New Product developments meets and discrepancies are always reported/escalated with concern team to resolve the problems.• Prepares/modifies technical drawings, specifications, calculations, visual aids and any other documentation for production instruction or fixture definition.• Supports Production department for overall manufacturing processes starting from Fabrications till final testing during New Product development of Non-SF6 RMU Units• In-depth Product & Manufacturing Process knowledge of RMU manufacturing and Testing like HVPD, HLTC, LV tests etc.

Jan 2022 - May 2024

Production And Maintenance Incharge

Sharjah, United Arab Emirates

•Looking after Production, Maintenance and Inprocess Quality control of Sheet metal division. • Planning, organizing and Managing Sheet metal operations for electrical enclosures, including raising raw materials requisition and supplies, workflow management and timely production. • Knowledge of work flow in sheet metal industry .From inception of design to the product to New Product Design and development using AutoCAD and Metalix.• Machine Maintenance and planning Amada CNC turret punching and bending machines, Powder coating plant, power press etc.• Make recommendations for improvements to work processes. Contribute to Lean Manufacturing methodology in work area.• Production, Planning, New Product development & CNC Programming for Fabrication of Electrical Enclosures like SMDBs, DBs, Consumer Units, Feeder pillar,etc. • Work with General Manager to track production performance and develop a process to anticipate and identify problems that could affect the schedule.• Creation of work orders and schedule releases of work orders to designated work centers.• Provide input and feedback to Management regarding schedule performance and adherence implements and manages systems and/or procedures which improve efficiency of activity and support cost down improvements.• Established and maintaining Productivity & performance standards.• Developing short-term and long term production forecasts including backlogs, unplanned work and rework orders.• Oversee stock and raw materials inventory: receipt/creation of purchase orders; input of data in SAP.• Coordinating manufacturing activities; review and analyze monthly production plan against target volume.

Oct 2020 - Jan 2022

Production Supervisor

Dubai, United Arab Emirates

• Ensuring production planning through S&OP process, production consists of Sheet metal operations like Shearing, CNC Punching, CNC Bending, Spot welding, MIG welding, Brazing. Assembly & packaging. • Working in partnership with a team of foreman and operators, achieved significant improvements in productivity.• Commissioned CNC Press brake - Tailift and Amada AE2510 CNC Punching machine. • New Product design and development using Auto CAD, Autodesk Inventor and CNC programming with AP100 software. • Additionally working as a Safety officer and NEBOSH IGC qualified.• Implemented process improvements to increase yields, improve quality and reduce downtime. • Performed production studies and machine analysis to identify quality and process problems. • Implemented 5S, Lean Manufacturing, and proposed 8 Kaizen projects. • Supervising team of 70 Machine operators works in 2 shifts, in 9 activities per shift. • Performed 1000 different production studies and machine analysis to identify any quality and process problems, and that helped to; 1. Decreased defect rate by 93% by applying process capability analysis and creating weekly defect reports. 2. Maximized overall productivity by 15% in 2018 and it raised to 18% in 2019, by developing and implementing innovative production processes for new and existing products.

Apr 2017 - Sep 2018

Assistant Design Engineer

Jalgaon Area, India

• Presented drawings to project managers and incorporated recommended changes.• Managed and led multi-disciplinary design team throughout development and contract document phases for $1M project.• Drafted 2D and 3D Modelling using TEKLA Structures and AutoCAD software.• Creation of right-level-of-detail CAD models And Fabrication drawings.• Drafting and checking of Part, Assembly and Erection drawings using Design sets.• Support in Design calculations for design verification.• Detailing and modeling the projects by ASME and OSHA standards taking into consideration.• Worked with Project managers to resolve design-related problems, improve operations and provide exceptional customer service.

Apr 2015 - Apr 2017

Production Engineer

Aurangabad, Maharashtra, India

• Responsible for production supervision, allocating tasks and daily maintenance. • Learning Production Planning and control through S&OP process. • Collected and reviewed engineering data to assess needs and recommend solutions. • Scheduled preventive and predictive maintenance actions based on failure analysis. • Worked as Maintenance Supervisor and looking for utility spares management, Maintenance of Pneumatic and hydraulic systems, Machine maintenance, Commissioned 2 new machines.• Adherence to 5'S activities and implementing JISHU HOZEN principles for machine maintenance.

Sep 2014 - Mar 2015
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Colleagues at Lucy Electric

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Vishal Pawar education

FAQ

Frequently asked questions about Vishal Pawar

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What company does Vishal Pawar work for?

Vishal Pawar works for Lucy Electric.

What is Vishal Pawar's role at Lucy Electric?

Vishal Pawar is listed as Sr. Engineer - Production Engineering and CNC Programming at Lucy Electric.

Where is Vishal Pawar based?

Vishal Pawar is based in Dubai, United Arab Emirates while working with Lucy Electric.

What companies has Vishal Pawar worked for?

Vishal Pawar has worked for Lucy Electric, Middle East Switchgear Ind. Ltd., Metafurn International Fzco, Dubai, Metafurn International Fzco, and Techflow Engineers.

Who are Vishal Pawar's colleagues at Lucy Electric?

Vishal Pawar's colleagues at Lucy Electric include Omkar Mestry, Abhishek Naphade, พงษ์พิษณุ อังวรางค์กูร, Marym Leo, and Nikunj Patel.

How can I contact Vishal Pawar?

You can use AeroLeads to view verified contact signals for Vishal Pawar at Lucy Electric, including work email, phone, and LinkedIn data when available.

What schools did Vishal Pawar attend?

Vishal Pawar holds Bachelor Of Engineering (B.E.), Mechanical Engineering, Distinction from Government College Of Engineering, Jalgaon..

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