Vishnu Mohanan Email & Phone Number

Dubai, United Arab Emirates

Qatar

• Leading an Operations and Maintenance team to manage aspects of a fast-paced concrete products manufacturing facility.• Improved efficiency and productivity by eliminating waste and production constraints.• Implemented improved training programs for maintenance employees.• Diagnosed and resolved machine operation variations and equipment problems.• Organizing and structuring the machine spare parts and consumable items.• Reviewed production orders, schedules, delivery dates and inventory levels to determine product availability.• Implemented changes in working conditions, equipment, and tools to improve workflow, efficiency and team member safety.• Estimating operations and Maintenance Cost• Enforced plant safety policies and procedures, minimizing accidents and losses.• Establish benchmarking and key performance indicators (KPI) as per the Plant/Machine Capacity.• Observed operations and triggered corrective actions for deviations.• Analysed operations data to identify process gaps and successfully implement change.• Manage and prioritize maintenance requests, ensuring that urgent issues are resolved promptly

Alain Uae

• In charge of production process and the employees work at Plant and yard with regards to effectiveness and safety of the work• Investigated causes of unscheduled downtime to improve machine productivity.• Oversaw continuous improvement initiatives to drive gains in quality, flow and output.• Allocation of Daily Production report, Yard stock report, Raw material consumption report.• Spare parts Management.• Updating mix design in the system depends on the variation of raw material.• Achieved maximum performance across safety, maintenance, and production metrics.• Monitored equipment operation and facility systems to proactively detect malfunctions.• Checking and controlling the inventory of raw materials, finished products and spare parts.• Enforced plant safety policies and procedures, minimizing accidents and losses.

Dammam, Saudi Arabia

• In charge for Production and Maintenance of Production Facility.• Prepare estimate for raw material/ maintenance / development activities and Maintain optimum inventory for spares in store. • Leading a team to perform preventive maintenance.• Scheduling shift and allocating employees to their respective shifts.• Allocated resources for production and used assets to produce target output. • Used monitoring systems to track and boost productivity.• Analysed recurrent faults and develop sustainable solutions.• Diagnosed and resolved machine operation variations and equipment problems.• Preparation of breakdown and maintenance checklist.

Bangalore

• Liaised with customer support to facilitate service updates, maintaining efficient, effective services.• Maintained, managed and updated databases frequently.• Generated accurate paperwork and reports detailing repair, service and customer notes to maintain high quality documentation.• Tested and repaired returned subassemblies and components, conducting Root Cause Analysis for recurring indents and escalating findings to management.• Performed inspections and repairs of the Transformer temperature Motoring system and maintained strict compliance with the manufacturer's specifications and performance regulations.• Sites calibration and sites surveys of Power and Distribution transformers installed in Substations, generating stations, and Distribution stations• Installation and commissioning of MC panel, Temperature scanners/Indicators on transformer, generator and motors.• Performed accurate electrical testing, enabling safe system fault repairs.• Incoming stage inspection and testing of Fiber Optic Based Temperature Measurement System.• Preparation of Quotation, Performa Invoice, and service bill for Out of warranty/repair.• Calibration/Testing of Transmitters, Analogue and digital instruments• Collection of site analysis and customer satisfaction report.• ISO documentation.

Automation System Engineer, Plc Scada Vfd Programming

Automation System Engineer

Electrical And Electronics

Electrical and Electronics, Attended seminar of PLC System Application and Maintenance.

Hsc

HSC