Vishnu Karthick Manikandan Email & Phone Number

Bengaluru, Karnataka, India

# Design HV Architecture for Battery system.# Design of HV Battery Pack for Premium Electric Bike.# Selection of HV contactors, HV connectors, fuse, pre-charge resister.# Design Power Distribution Unit for HV supply to various HV Systems.# Design the bus bar & Material finalize, with consideration of C- rate .# Design the Laminated sheet bus bar integrate with Flex Pcb & NTC# Calculation of air flow rate requirement & Forced Air Cooled system for the fast charging application with help of CFD team.

Bengaluru, Karnataka, India

* Provided technical Support to team members. (comprising of people across different departments)* Coordinated with Various Engineering Teams - Design, SW, HW, Wiring Harness & Testing.* Understanding the System Requirements (2W & 3W) from customer end.* Analyzing the PMSM (Hub motor), DCU, Junction Box, DC-DC, Battery and Charger.* Preparing the System Drawing and Wiring Harness.* Vehicle integration, as per the system required components and features.*Hardware In Loop Control & testing ( vehicle level hardware powertrain connection )*Software In Loop Control & testing ( System feature Requirement & software development )*Communicating and analysis of the system behavior By using EATS TOOL, INCA & Bus master *Analyze the CAN Communication and controller software flashing.

Bengaluru, Karnataka, India

1.Design and development concepts of customer battery pack( Kwh) projects.2.Cell selection based on the Application requirement.3.Designing the prismatic module with varies number of components and the consideration of battery Pack life cycle, charge & discharge C-rate and the customer production line.4.Designing the bus bar & Material finalize, with consideration of C- rate .Pack power, voltage circuits, preparing the fixing & routing components in battery pack.5.Design & developing the plastic (mold & extrusion) parts &structural (sheet metal) components. 6. Cross functional co-ordination with CAE team to analyze the vibration & shock test of the battery Pack, under AIS-156 Amd 37.Cross functional co-ordination with proto, pilot, testing & validation.8.Preparation of Manufacturing Drawing, BOM, DFM, DFMEA, Validation plan , Product manual, Release Note and Customer sign of document.9.Detailing the parts by applying Tolerance stack up and GD&T .

Coimbatore, Tamil Nadu, India

1.Benchmarking the requirements of GVW, Range, and clear understanding of Ais 123 for Retrofitting of three wheeler auto rickshaw. 2.Calculating the vehicle dynamics to find the Total Resistance force & Requirement ofMotor power, rpm & torque.3.Finalizing the Battery pack cell chemistry 4.calculating the Requirement of total cells inParallel connection & Series connectionCalculating the Bus bar cross-section & Material finalizing.5.Design & Developing, the battery pack case, enclosures, vehicle interior part designinglike Display, charger port, chassis members for battery pack mounting on the vehicle byUsing CATIA V56.Analyzing the vibration & shock test of the battery pack, under ARAI condition(AIS156 & 048 ) by using Catia (pre-processing)& Ansys (solving)7.Ensure the Analytical method results & Numerical method results are the same withconsideration of the factor of safety by using Ansys.8.Calculating the Tightening Torque of the bolts & nuts. Preparation of DAP drawing.Detailing of The parts by applying GD&T in Auto CAD.9.Check the assembly of parts &Preparation of assembly drawing. Reverse Engineering

Peenya Industrial Area ,Bengaluru, India

1.Benchmarking the requirements of vehicle GVW & RANGE2.Calculating the vehicle dynamics to find the Total Resistance force & Motor power, Rpm & torque. 3.Electrified a 2-wheeler Bicycle under AIS norms. and calculate the requirement for battery pack Power to run the 250W Hub motor & the estimated range is 50km on Single charge.4.Designed & analyzed the new Vehicle Chassis. and Vehicle integration with powertrain components Such as battery pack, controller, motor & DC-DC converter.Project undertaken details:Topic: Design and Integration of Electric Bicycle with Class A Battery pack DESCRIPTION:*The designed electric 2-wheeler bicycle for campus commute service.*The Estimate range is 50km in Single charge & the Maximum Speed is 25KMPH.Finally, the vehicle is integrated with powertrain components and made to run on the road &tested.

Be - Bachelor Of Engineering, Automobile

A1, German Language, A

Activities and Societies: Lernte die Grammatik der deutschen Sprache