Vivek Kumar Email and Phone Number

Major Projects -- Worked on the Low floor bus project- Worked on Greenfield Planning & setup of MCV & HCV Assembly Line- Worked on Brown Field Projects- Annual Negotiation & Purchase of Approx. 200 crores- Involved in Product Migration from one plant to another- Worked on Implementation of Tata Motors Production System (TMPS)Job Responsibility - Time study & Method Study, Line Balancing for new assembly lines & various processes. Data Sheets Preparation & Procurement, Installation & Commissioning of Machines like Assembly Lines, End of line testing set up, hoists, tightening tools, BIW Fixtures, Spot Welding guns, Fume Extraction Systems, Welding Robots & machines, Material Handling Equipments like forklifts, tuggers, cherry pickers, scissor lifts, VSRS, etc.. Process Flow, material flow & Preparation of Layouts for process changes coming into the line. Getting time to time feedback from the users & incorporating any suggestion suggested by the user. Implementing Continuous Improvement projects. Upgrading the existing facilities with latest & state of art solutions available in the industry. Layouts improvements, line balancing, reducing the vehicle assembly line load thru kitting & creating sub assemblies. Development of Process Flow Charts, Process Sheets, Control Plans & FMEA’s for new models being introduced. Facility planning & provision for the prototype development & providing any new facility required to manufacture new models. Participate in vendor negotiations.  Complete knowledge of Company Policies related to Capital Purchase, Vendor payment, Asset verification and Disposal. Complete knowledge of related Enterprise System Model (ESM) including Company Benchmarks, Optimize use of existing assets & liquidate surplus/obsolete/non performing assets thru alternate use or disposal.  Functional Knowledge of Pro-E, SAP & Auto CAD. Internal Auditor for TS 16949.

- Worked on implementation of Kaizen Manufacturing System- Head of Kitting Implementation Team- Worked on setting up Alto Line- Worked on setting up Logan Line• Time Study and Line Balancing, reducing standard times, costs and improving the Designs.• Coordinating plant layout studies, Capacity utilization studies and proposes improvements.• Developing operation methods.• Process flow planning and process flow charts.• New line setup and line release activity.• Responsibility of Project closure and transfer from APQP to Production.• Conducting PFMEA Studies & MSD (Machine System Design). • Responsible for Installation & Process Capability of new machines.