Vivek Sahoo Email and Phone Number

-Facilitate Lean Six Sigma implementation across Plant. - Implemented Shop floor management through visual management, facilitating a daily meeting, -GEMBA walk, Cross-functional team discussion, KPI dashboard update, root cause analysis & CAPA build up. -Conduct time study, motion study and line balancing for resource management to support Takt time. - Overall plant OEE implementation – increase efficiency from 42% to 55%-Changeover time reduction by SMED concept – added… Show more -Facilitate Lean Six Sigma implementation across Plant. - Implemented Shop floor management through visual management, facilitating a daily meeting, -GEMBA walk, Cross-functional team discussion, KPI dashboard update, root cause analysis & CAPA build up. -Conduct time study, motion study and line balancing for resource management to support Takt time. - Overall plant OEE implementation – increase efficiency from 42% to 55%-Changeover time reduction by SMED concept – added Rs. 10.5 million to plant's monthly bottom line. -Evaluate the current manufacturing systems and identifying areas of improvements: Value -Stream-Mapping at Manufacturing & identifying NVA. -Runner-laggard concept in Scheduling & RCCP tool to ensure robust production planning to attain plant delivery. -Drive, monitor and support Kaizen initiative on Batch Cycle time reduction. -Made User manual of Plant capacity calculation for all the Units. -Made Standard manning norms by considering process Complexity factor product wise for Region I (7 Units) -Implemented Supervisor KPI for performance evaluation of officers daily wise across Plant. -Implemented eMaas Application for OEE Calculation and Batch Tracking. -Training on a various lean concept at the shop-floor level. Show less

Work as an Industrial Engineer in Manufacturing Excellence team of Cipla.·         Industrial Engineering activities like Time study, Method study, productivity improvement through Line & process balancing, workout manpower requirement for every activity, manufacturing lead time reduction and manufacturing cost reduction etc.·         Used Pareto Charts, Cause and effect diagram to identify the main causes of downtime and their amplitude.·         Conducted time and… Show more         Work as an Industrial Engineer in Manufacturing Excellence team of Cipla.·         Industrial Engineering activities like Time study, Method study, productivity improvement through Line & process balancing, workout manpower requirement for every activity, manufacturing lead time reduction and manufacturing cost reduction etc.·         Used Pareto Charts, Cause and effect diagram to identify the main causes of downtime and their amplitude.·         Conducted time and motion study to set productivity standards product wise and station wise by eliminating non-value added activity.·         Maintain metrics database / dashboards and performance review documents- Capacity dashboard: volume and value on monthly basis for the units, All unit’s dosage wise / line wise /machine wise – month wise output, All performance review documents preparation & archiving (MOR, TLT, Kaizen Newsletter, etc.)·         Monitoring and Tracking of productivity initiatives and projects-Weekly tracking of plan vs actual of all the identified constraint lines, Monthly OEE analysis of constraint lines and bottleneck areas to identify losses and drive improvement projects, ensure maximum utilization of machine in working shift by reviewing the under-utilization of the machine and mentioning the same while tracking action item.·         Conduct Kaizen implementation session for continue improvement- Conduct idea generation and evaluation session frequently w.r.t. to quality/ cost/ productivity/ process/ safety etc., Implement 5S framework and check for sustainability .·         Conduct boot camps on Jaagruti tools i.e. Performance dialogue, OEE, SMED and Waste identification & Elimination.·         Calculate Dosage/sub dosage/Area Wise Capacity/Heat Map to make Global S&OP (Sales & Operational Planning) file to smoothening the demand of the unit for FY 17-18. Show less

Proficient or familiar with a vast array of concepts, tools and techniques related to Industrial Engineering &Management, including:~ Productivity & Ergonomics ~ Supply chain & Logistic ~ Six Sigma &Quality ~ FMEA~ Lean Manufacturing ~ Man power Planning ~ Cost Reduction/Avoidance ~ Simulation~ Time & Motion study ~ Project Management ~ Process Optimization ~ BOM~ MRP ~Operation Research ~Statistical Analysis ~… Show more Proficient or familiar with a vast array of concepts, tools and techniques related to Industrial Engineering &Management, including:~ Productivity & Ergonomics ~ Supply chain & Logistic ~ Six Sigma &Quality ~ FMEA~ Lean Manufacturing ~ Man power Planning ~ Cost Reduction/Avoidance ~ Simulation~ Time & Motion study ~ Project Management ~ Process Optimization ~ BOM~ MRP ~Operation Research ~Statistical Analysis ~ ERPKnowledge Purview:* Interfacing with cross functional departments for ascertaining procurement plans of raw materials* Planning the funds for procurement & sourcing of materials for ensuring optimum utilization of materials,maximum cost savings and meeting anticipatory orders for monthly sale* Implementing key strategies for achieving cost reduction in procurement, packaging and shipping* Developing potential vendors and assessing their performance on their competitiveness & production capacities* Coordinating with various departments to ensure smooth functioning in the entire organisation* Handling price negotiation, technical discussions with vendors and releasing the purchase orders* Guiding the suppliers on new product development and its implementationNature of Job: Supply chain improvement program and Localization of imported items for Road Machinery Products Show less

Study of Steel making process

Nature of Job: Undertook automated design course on CATIA