Implemented preventive maintenance (PM) through SAP - planning & scheduling to ensure compliance up to 98%.Led maintenance team to boost SMT crew performance to secure 1st place for three consecutive quarters (FY2023-2024).Assisted in reduction of mechanical spare inventory by 20% through implementing Vendor Managed Inventory (VMI), reviewing the ROL/ROQ, selling off the obsolete & maintaining lowest desirables.Increased output of Spin flash dryer by 10% through installation of higher capacity air preheater & increasing feed rate.Worked to drive Process Safety Management (PSM) element – Standard Maintenance Procedures (SMP). Increased safety awareness by 30% through training sessions & on job interactions with practical examples.Completed Executive Development Program (six months designed program for 35 aspiring candidates) with flying colors to secure 2nd place.

Conducted & overseen maintenance process audits. Integrated Management System (IMS) & Good Manufacturing Practice (GMP) & 5S audit compliance. Form 11 for lifting equipment, Form 13 for pressure vessels & SRVs.Optimized output of Continuous dryer by 10% through analyzing losses in operations, comparing with similar performing equipment & taken corrective action.Led maintenance team to boost SMT crew performance to secure 1st place for three consecutive quarters (FY2023-2024).

Identified critical spares and managed availability using Economic Order Quantity (EOQ) analysis to finalize ROL/ROQ.Reduced mechanical seal failure by 50% through root cause analysis - corrective & preventive action (CAPA) developed new seal design with specialized vendors.Ensured safe work practices by HIRA, JSA, HAZOP, PSSR, Incident reporting & investigation.

Planned & coordinated execution of annual shutdown maintenance activities, modifications & new system installations as per approved P&IDs.Assured bills of contractors/vendors are certified, created purchase orders, and prepared service entry sheets.Documented daily, monthly & quarterly reports, repair maintenance & service reports, MOMs.

Executed daily shift maintenance activities, allocating resources & ensuring timely overhauling of spare equipment ready for quick replacement during breakdown.Conducted preventive maintenance of equipment as per schedule and took corrective actions on deviations.Updated daily maintenance reports as Shift report, Downtime Register, PM checklist, Line walk checklist.

Completed training programs and assisted in plant equipment maintenance and optimization to ensure minimal downtime and operational efficiency.

Supervised & Monitored execution of various onsite activities viz. fabrication & erection for MS structure, tanks & piping.