Vignesh Manoharan Email & Phone Number

- Aircraft conceptual, preliminary and detailed mathematical designing, - Low cost design to manufacture in Composite fabrication- VARTM, compression moulding- Aviation business strategy and planning - 3D CAD modelling- Part, sub assembly assembly level modelling and rendering using solid works- New product development and new customer marketting techniques using tools- DGCA regulations on CAR21, EASA and FAA under Light Sport Category Aircraft- Mentoring aviation startups for business sustainability- Carbon fiber, Kevlar, honeycomb sandwich panel structural calculations and fabrication technique- Ardent learner in fund raising for Early stage starup at pre-seed level for manufacturing company

Oshkosh, Wi, Us

Troy, Michigan, Us

- Program Mitsubishi PLCs for existing production lines and develop new PLC programs for new product production lines- Troubleshoot PLC program, communication module, VFD, servo motors and vision system during down time situation- Teach and program Motoman 6 axis robot using Motosim simulation software and teach pendant- Configure and program Keyence vision system for part inspection and develop program in Keyence PLC- Create "INSERT queries" SQL server management studio to collect data from bar code scanner and other data acquisition modules for different application- Develop user interface with Visual Studios C# for displaying data in tables and storing historical data- Prepare budgetary cost sheet for new projects and involve in kaizen activities in automotive production line - Working actively on online Andon monitoring system using OPC server modules and excel sheet for OEE tracking and downtime analysis

Carlsbad, California, Us

-Working on electro-mechanical actuator for various applications (Aerospace, Manufacturing, Packaging, Medical and Electronics industries)- Troubleshoot mechanical and electrical faults in the actuator using oscilloscopes, solder tools etc.- Develop User Interface(software application) using C#(Visual Studio) for controlling the actuator based on customer requirements for several applications- Program demo actuator units using Allen Bradley PLC and work on Serial/ Ethernet IP/ CAN open communication with the actuator based on customer requirement- Handling documentation work regarding product repair and troubleshooting-Build customer relation- Handle trade shows, on-site tech support and tech training for product demonstrations-Application expertise:Bottle Capping(Pharmaceutical, food and beverages etc), Thread quality inspection, High speed-soft ejection/ Divert, Container Leak testing, Precision measurements, High speed switch testing/ life cycle testing Accomplishments:-Performed ODVA conformance testing for Ethernet IP platform- knowledgeable in firmware level for testing and development of new product

Hanover, Maryland, Us

Worked for a client (Integrated Packaging Machine) in a conveyer manufacturing company• Programmed Allen Bradley control logix and compact logix PLC using Studio 5000 software and SmartGuard safety PLC• Assisted in mechanical installations and integrate sensors with the mechanical system and program Powerflex VFD drives• Tested the system for safety and perform input and output checks manually after installation• Verify and validate the conveyer system also troubleshoot hardware problems and program sequence after commissioning

Daytona Beach, Florida, Us

• Served as a person in charge for the aerospace structures lab• Documentation of laboratory experiment manuals,safety manuals, update and maintain equipment maintenance manual• Worked on Universal Testing Machine maintenance and trouble shooting• Tutored smart materials and sensors for aerospace application course to a group of 50 students• Inventory or stock maintenance and purchase materials in need for experiments • Machine operations: Sanding and polishing machine Compression/ tension testing machine  Torsion testing machine Vibration testing machine  Landing gear load testing machine (MTS Machine)• Experiments performed: Honey comb compression tests for structural compatibility testing Strain gauge installation on composite and aluminum material and stress monitoring using LabVIEW Torsion testing on Aluminum and CFRP beam to check failure mode Non-Destructive Evaluation of an aircraft part- X ray, ultra sound, liquid penetration test and by using borescope  Rocket motor thrust measurements using LabVIEW and data acquisition

Pune, Maharashtra, In

- Developed the Andon Online Monitoring system for Weld shop equipment breakdown identification-Delivered the outcome of reducing downtime occurrence of 2 hours/ Month in Line 1 at weldshop- Practiced using Rockwell RS-Logix 5000, 500 programming language, Factory Talk View-Practiced Lean Manufacturing and 5 S Principle for implementing the new production equipments-Monitored the production operation inside Weldshop.-Assisted in KUKA Hemming Robot maintenance in the production line -Learned Industrial Automation for Automotive Manufacturing Unit-Learned Kaizen and Six Sigma Approach in shop floor

Master'S Degree, Aerospace

Bachelor'S Degree, Mechatronics, Robotics, And Automation Engineering