Manage projects, estimate costs and timelines, generate reports, and formulate design specifications for HVAC systems. Produce datasheets for HVAC equipment and dust collection equipment/components. Perform load calculations. Create general arrangement, HVAC, and duct drawings with supporting calculations.

Developed and validated numerical models for data-center cooling systems and components. Constructed and validated numerical tools for simulating energy models in cooling systems. Contributed to system design by specifying component attributes, layout configurations, and control methods. Engaged in customer-facing presentations, providing in-depth information on design specifications, operating costs, and total costs of ownership.Designed, fabricated, and operated a performance testing apparatus for innovative evaporative cooling components. Engineered and composed automated controls for the sequence of operation for a liquid-desiccant dehumidification DOAS AHU prototype. Conducted on-site commissioning of the DOAS prototype with BAS integration, remote monitoring, and data logging.

Established parametric CAD packages (DXFs, parts, assemblies, fabrication drawings, and assembly drawings) for design-for-manufacturing with API provisions for automation. Created and maintained a front-end configurator within SolidEdge to generate custom models/assemblies for air-distribution product lines (diffusers, dampers, silencers, and grills). Collaborated with design engineering to configure custom job-specific provisions.

Created a front-end configurator for Custom HVAC AHUs within the RuleStream (Siemens) architecture platform. Updated existing model modules for new features and Continuous Improvement within the RuleStream model. Prepared, reviewed, and published part drawings for floor production. Collaborated with the design engineering team to configure custom jobs in the back-end configurator.

Designed and drafted 3D piping layouts and 3D wiring models for prototype fabrication. Architected and authored the sequence of operation for prototype units on BACnet direct-digital controllers. Prepared DFMEA for controls logic and developed fault management algorithms within the controls sequence. Drafted presentations and drawings for product literature. Maintained the ERP database within the Microsoft Dynamics environment. Conducted FEA evaluations of designs to validate conformity against ASHRAE guidelines.

Designed and modeled rule-based parametric manufacturing parts in Autodesk Inventor. Programmed scripts to automate CAD development for complete air handling units or modular sub-assemblies for custom HVAC units using Autodesk Engineer-To-Order, Autodesk iLogic, and VBA tools through the API. Created supporting software tools within and outside Inventor to automate design and models, facilitating engineering and production, including automated drawings, manufacturing DXFs, and assembly Bill-of-Materials.Collaborated with Sales Application Engineers and Production Specialists to define product requirements, providing innovative design solutions, drawings, and specifications to address problems, custom requirements (Product Change Orders i.e., PCOs), and Bill-of-Materials. Assessed feasibility and developed custom Sequence-of-Operation (SOO) for HVAC controllers in response to PCOs and offered technical customer support. Provided recommendations to the design team during part prototyping and design verification. Maintained and updated the company's ERP database system (Microsoft Dynamics). Trained other staff members when required.

Drafted maintenance procedures and practices for power systems apparatus and protection systems. Collected field information and updated existing database systems (SAP and TOA4). Maintained the maintenance filing system, including PCB contamination reports and others. Field-checked transmission and distribution apparatus inventory, including spare parts inventory. Conducted research and authored technical reports.

Introduced and trained the organization in the Quality Policy and Quality Manual. Supported individual departments in developing Quality System Procedures (QSPs) and related documents. Maintained, developed, educated, audited, and facilitated the Quality Management System as an interim QMR. Oversaw controlled documents and coordinated the documents database for centralized access. Managed the implementation, validation, and audit activities for ISO/TS16949:2002 certification of STAPL. Developed quality assurance tools/solutions and managed day-to-day quality control activities, including incoming QC, WIP QC, and PDI. Designed and implemented in-process inspection (QC) jigs and gauges. Supervised and supported the commissioning of new equipment and processes, such as an automated TIG seam welder for exhaust mufflers, programming of an automated pipe bending machine, an automatic knurling machine for handlebars, and a Resistance butt welding machine for wheel rims.

Collaborated with organizational management to develop and implement a Quality Management System (ISO/TS 16949:2002). Provided support to the Pakistan Institute of Quality Control (PIQC), Karachi, for training employees on QMS tailored for SuperTech AutoParts Pvt Ltd. Prepared training manuals for machine operation, setup, and safety regulations. Developed FMEA sheets for production processes to create quality assurance solutions. Established layouts for controlled control charts and sampling schemes and conducted Process capability analysis. Standardized job descriptions (controlled documentation) for various production processes. Identified WIP/KANBAN stock calculation imbalances in the production line.

Implemented GSK Engineering Standards for joints in high-pressure pipes and vessels through the Engineering department in the facility. Maintained the facility's maintenance life-plan database, ensuring accuracy and efficiency. Updated and planned apparatus calibration to ensure optimal performance. Provided support to the Engineering department in their day-to-day activities.

Developed and suggested tools based on LEAN Manufacturing principles and Six-Sigma tools, enhancing operational efficiency. Mapped the layout of the Deep Freezer manufacturing line, optimizing WIP buffer requirements and ensuring line balancing. Designed modifications to reduce setup time for the thermoforming machine. Created solutions to ergonomically reduce manual effort, particularly in the testing conveyor ramp design. Evaluated shipping and packaging practices, implementing improvements to enhance handling quality in the door liner project.